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Installation and operating instructions Wilo-Safe WS 5-24 Yonos PICO

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Item 3: Yonos PICO Plus 25/1-6 -N 

circulation 

pump Secondary circuit 

Material: Stainless steel, cable length 2 m

Item 4: 2.5 bar 

safety valve

, ½" female thread

Item 5: 0-4 bar 

pressure gauge

 on the return 

side of the secondary circuit, ?" male 
thread on reverse, screwed into flat seal-
ing ?" shut-off valve.

Item 6:

Filling and drain cock

, ½" 

Secondary circuit

Item 7:

Union inserts

, 1" female thread x 1½" 

female thread 
Union nut, primary circuit.
Union inserts soldered joint Ø28 mm 
x 1½" female thread union nut, second-
ary circuit.

Item 8: 90° pipe elbow, 

secondary circuit

33x2.3 mm brass pipe.
With connection for safety valve (½"), 
filling and drain cock (½") and immersion 
well for pressure gauge (both sides ?").

Item 9:

Thermometer

 on feed elbow of primary 

circuit, inserted into immersion well.

Item 10: Manual 

ventilation valve

, ¼" male 

thread, flat sealing.

Item 11: Yonos PICO Plus 25/1-6 

circulation pump 

Primary circuit

, cable length 2 m.

Item 12: 90° 

pipe elbow

primary circuit

30x2 mm brass pipe.
With connection for ventilation valve 
(¼") and thermometer immersion well 
(both sides ¼").

Item 13:

3-way mixer

 1½" male thread x 1½" 

RCD x 1" male thread, brass, Kvs value 
6.3, primary circuit. Manual operation, 
scaling on both sides (0 to 10).
Automatic control through use of a ser-
vomotor (ESBE) available as option. An 
adhesive label (red/blue) is enclosed with 
the servomotor to be attached to the 
control button according to whether 
Wilo-Safe is installed to the right or left.

Item 14:

Thermal insulation shell 

(material EPP, 

material class B 2 acc. to DIN 4102 T 1).
Split in two and with pre-stamped cut-
out forms. These can be cut out if Wilo-
Safe is installed the other way around, 
making it easy to rotate the valves by 
180°.

Item 15:

Wall bracket

, screwed onto the wall with 

the help of dowels.
Wilo-Safe is attached to the two square 
bolts on the wall bracket via the corre-
sponding drilled holes on the reverse of 
the multipurpose fittings and secured by 
the springs.

Dimension drawing of Wilo-Safe WS 5-24 cpl 
(Fig. 2).
All parts are made of red brass/brass. They are 
connected with pipe threads and flat gaskets.

WSG basic unit 

(Fig. 3)

Essentially, the basic unit consists of the heat 
exchanger and the connecting fittings for the sec-
ondary side (underfloor heating circuit).
Specifically, the basic unit consists of the follow-
ing components (Fig. 1):

Item 1: WT heat exchanger 

made of Z35 (Cu Zn 36 Pb 2 As), connec-
tion for primary side on heat exchanger:
Feed: R 1¼ 
Return: R 1½ 
Feed and return connection for second-
ary side, each: Rp 1½ MS

Item 2: Two shut-off ball cocks as check valves 

with integrated thermometer 0-120°C, 
Ø63 and Rp ¾ connection nipple or dia-
phragm expansion tank for feed and 
return connection

Item 3: Yonos PICO Plus 25/1-6 -N circulation 

pump, secondary circuit 
Material: Stainless steel, cable length 2 m

Item 4: 2.5 bar safety valve 

Item 5: 0-4 bar pressure gauge on return side 

Item 6: Filling and drain cock

Item 7: Union inserts with soldered joint Ø28mm

Item 8: MS feed elbow

Item 14: Thermal insulation shell, split 

(material EPP, material class B 2 acc. to 
DIN 4102 T 1)

WSA connection kit 

(Fig. 4)

The connection kit represents the feed part of the 
primary side (boiler side). It consists of (Fig. 1):

Item 9: Thermometer 0-120°C, Ø63 mm

Item 10:Manual ventilation valve, ¼" male thread, 

flat sealing

Item 11:Yonos PICO Plus 25/1-6 circulation pump, 

primary circuit, cable length 2 m

Item 12:MS feed elbow with Rp ¼" threaded port 

for ventilation valve

WSM mixer 

(Fig. 5)

The 3-way mixer (Fig. 1, item 13) R 1" MS (setting 
angle 90°) can be used to control the temperature 
of the feed water on the boiler side flowing into 
the heat exchanger so that colder water flows in 
from the reverse side. The screwed connections fit 
the connections for the basic unit and the con-
nection kit. Mixer control can be automated using 
a servomotor. Servomotors from Wita, Tekmar and 
ESBE can be connected directly to the mixer.
If a servomotor is connected to Wilo-Safe, the 
motor head of the primary circuit pump has to be 
rotated 90° to the right. In addition, the insulating 
shell has to be cut out as per the marked surfaces 
(Fig. 1).

Summary of Contents for Wilo-Safe WS 5-24 Yonos PICO

Page 1: ...Wilo Safe WS 5 24 Yonos PICO Pioneering for You 4 235 691 Ed 01 2019 11 Wilo de Einbau und Betriebsanleitung en Installation and operating instructions...

Page 2: ...Fig 1 Fig 2 400 552 15 14 6 8 5 4 3 2 7 11 13 12 9 10 1 7 125 48 178 125 499 5 374 244 88...

Page 3: ...Fig 3 Fig 4 Fig 5 408 48 464 540 125 499 5 374 244 88 58 90 180 232 320...

Page 4: ......

Page 5: ...112 de Einbau und Betriebsanleitung 3 en Installation and operating instructions 10...

Page 6: ......

Page 7: ...lage zu besch digen Vorsicht bezieht sich auf m gli che Produktsch den durch Missachten des Hin weises HINWEIS Ein n tzlicher Hinweis zur Handhabung des Produktes Er macht auch auf m gliche Schwierigk...

Page 8: ...atenblatt angege benen Grenzwerte d rfen auf keinen Fall unter bzw berschritten werden 3 Transport und Zwischenlagerung HINWEIS Die Wilo Safe Isolierungdient nicht nur als Transportschutz sondern glei...

Page 9: ...nung ist aus korrosions best ndigem Material durch die Schraubverbindungen ist die Anlage au erordentlich montagefreundlich Rechts und Links Einbau problemlos m glich Die Schaumstoffschalung Wilo Safe...

Page 10: ...ohrgewinde und Flachdichtungen verbunden Grundeinheit WSG Fig 3 Im Wesentlichen besteht die Grundeinheit aus dem W rmetauscher sowie den Anschlussarmatu ren f r die Sekund rseite Fu bodenheizungs Krei...

Page 11: ...und hinter der Anlage sekund r und prim r seitig jeweils 2 Absperrarmaturen einbauen um einen eventuellen Austausch der Anlage zu erleichtern Einbau der Anlage erst nach Abschluss aller Schwei und L t...

Page 12: ...des F rdermediums kann die gesamte Anlage sehr hei werden Es besteht Verbrennungsgefahr bei Ber hrung der Anlage Einstellung des Mischers Der Mischer ist ber eine Skalierung von 0 bis 10 zu reguliere...

Page 13: ...orgung ber den Hausm ll In der Europ ischen Union kann dieses Symbol auf dem Produkt der Verpackung oder auf den Begleitpapieren erscheinen Es bedeutet dass die betroffenen Elektro und Elektronikprodu...

Page 14: ...aging the product unit Caution implies that damage to the product is likely if this information is disregarded NOTE Useful information on handling the prod uct It draws attention to possible problems...

Page 15: ...mit values must on no account fall under or exceed those specified in the catalogue data sheet 3 Transport and interim storage NOTE The Wilo Safe insulation not only provides protection during transpo...

Page 16: ...ting system as a whole The heat exchanger itself does not require venting The entire system separation is made of corro sion resistant material The screwed connections make the system exceptionally ea...

Page 17: ...ittings and secured by the springs Dimension drawing of Wilo Safe WS 5 24 cpl Fig 2 All parts are made of red brass brass They are connected with pipe threads and flat gaskets WSG basic unit Fig 3 Ess...

Page 18: ...inspection and dismantling Install two check valves each upstream and down stream of the pump s secondary and primary sides to facilitate a possible system replacement Only install the system after a...

Page 19: ...amage Commissioning by qualified personnel only Depending on the pump or system operating conditions fluid temperature the entire sys tem can become very hot Touching the system can cause burns Settin...

Page 20: ...he European Union this symbol can appear on the product the packaging or the accompanying documentation It means that the electrical and electronic products in question must not be dis posed of along...

Page 21: ...DECLARATION OF CONFORMITY EU EG KONFORMIT TSERKL RUNG DECLARATION DE CONFORMITE UE CE We the manufacturer declare under our sole responsability that the products of the series Als Hersteller erkl ren...

Page 22: ......

Page 23: ...D V U O 9LD 1RYHJUR 6HJUDWH 0 7 ZLOR LWDOLD ZLOR LW D DNKVWDQ 2 HQWUDO VLD OPDW 7 LQIR ZLOR N RUHD 2 3XPSV WG DQJVHR XVDQ 7 ZLOR ZLOR FR NU DWYLD 2 DOWLF 6 5LJD 7 LQIR ZLOR OY HEDQRQ 2 121 6 5 GHLGHK...

Page 24: ...Pioneering for You WILO SE Nortkirchenstra e 100 D 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com...

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