background image

FORSAIRE COUNTERFLOW  DIRECT VENT GAS WALL HEATER  

7

INSTALLING YOUR FURNACE

FIGURE 1

TOP FRONT PANEL

BOTTOM FRONT PANEL

HANDLE

CABINET

THUMB SCREW

FAN SHIELD 

SCREWS

FAN BLADE

to any requirements, always consult your local Heating or 

Plumbing lnspector, Building Department or Gas Utility 

Company regarding regulations, codes, or ordinances 

which apply to the installation of a vented wall furnace. 

Obtain professional help where needed. 

The 

CHECK AND ADJUSTMENTS on page 24

 are vital  

to the proper and safe operation of the furnace. Be sure 

they are done. 

IMPORTANT 

For satisfactory and trouble-free operation, be sure to: 
1.  Locate the furnace properly within the space to  

    be heated.
2. Install the furnace in accordance with local codes or    

    ordinances and instructions provided. In the absence of  

    local codes or ordinances, install the furnace to conform  

    with the current edition of the National Fuel Gas Code,  

    NFPA 54, ANSI Z223.1/Canadian Installation Code, CAN/CGA B149.
3. Maintain minimum clearance: Floor 0 inches or ceiling  

    4 inches, side wall 4 inches. For exception to minimum  

    side wall clearance, as shown on 

Page 8, Figure 3

.

4. Provide enough combustion and ventilation air.

Locating Your Wall Furnace & 

Thermostat

 Consider the following points before attempting to install 

the furnace:
1.  This is a direct-vent wall furnace. It must be installed   

 

on an OUTSIDE WALL for proper venting of flue gases  

 

(Figure 2)

a.  Ideally, the wall should be on the least windy side of   

 

the dwelling, as strong gusts may extinguish the pilot. 

b.  Furnace may be installed flush against a wall or  

 

 

recessed up to 10” maximum. Wall thickness  

 

 

from back surface of furnace to outside of wall can be  

 

3/4” minimum to 9” maximum. 

See Page 8, Figure 3 

 

With standard furnace discharge outlet, do not install  

 

closer than 4” to intersecting wall. 

See Page 8, Figure 4

 

Studs must be spaced on 16-inch centers or stud  

 

 

space will have to be framed in. 

See Page 9 and 10

,    

 

Recessed Mounting.

2.  The top of the furnace must be at least 4-inches from  

 

the ceiling. 

3.  Check the clearances needed from the furnace and   

 vent 

(Page 8, Figure 2 and Page 8, Figure 4)

. You    

 

must place the furnace where you will have no less    

 

than the clearances shown. 

See Page 8-9, Figure 5, 6 & 7

4.  When using optional kits 6703 or 6704, maintain the  

 

clearances as shown on 

Page 8-9, Figure 5, 6 & 7

5.   When using optional kit 6701, maintain clearance as  

 

shown on 

Page 8, Figure. 4

. Use only optional outlet  

 

and grille kits available from manufacturer. 

6.  The outside vent cap must be at least 18-inches away  

 

from any window or other building opening 

(Figure 2)

7.  The furnace will not work if anything stops free entry  

 

of fresh air into the vent, or free flow of flue gases from  

 

it. Be sure the center of the vent cap is at least  

 

18-inches above ground level or shrubs are as shown  

 in 

Figure 2

. Make sure shrubs are kept trimmed. It  

 

must also be at least 18 inches from any overhang. 

8.  Try to place the furnace near the center of the space  

 

to be heated for good air circulation. Do not put it    

 

behind a door or draperies. Do not put in a closet,  

 

alcove, hallway or other confined space. 

9.  Be sure that gas piping and electrical wiring can be   

 

brought to the furnace. See sections on gas piping    

 

and electrical wiring for your type of furnace mounting. 

10.  The bottom of the furnace must rest directly on a    

 

wood or concrete floor. If the floor is other than wood  

 

or concrete, such as carpet or sheet vinyl flooring,    

 

there must be a piece of wood or sheet metal under  

 

the furnace that is at least the same size as the  

 

bottom of the furnace.

        WARNING: 

If vinyl siding is used on exterior wall 

surface, heat from the vent cap could cause distortion/

discoloration. Shield to protect the siding. Check with 

manufacturer for additional options.

Summary of Contents for 4007331

Page 1: ...codes Not for manufactured home manufacturer factory installation Do not install any of these furnaces natural or propane gas in trailers or recreational vehicles WARNING This product can expose you...

Page 2: ...mplied warranty lasts and some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations or exclusions may not apply to you 2 This warranty does n...

Page 3: ...SORY 9940 WIRING DIAGRAMS FURNACE ASSEMBLY REPLACEMENT PARTS 400 MODELS CONTROL ASSEMBLY REPLACEMENT PARTS 400 MODELS INTERMITTENT IGNITION CONTROL ASSEMBLY REPLACEMENT PARTS 400 MODELS STANDING PILOT...

Page 4: ...e furnace vent directly to the outdoors so that harmful combustible flue gases will not collect inside the building Follow the venting instructions for your type of installation exactly Use only the t...

Page 5: ...sult in carbon monoxide CO poisoning and possible death 1 Seal any unused openings in the venting system 2 Inspect the venting system for proper size and horizontal pitch as required in the National F...

Page 6: ...lows you to direct heated air from the side of furnace into the same room OUTLET GRILLE REGISTER 6701 Let s you route some heated air into a second room Mounts on the side wall of second room and must...

Page 7: ...l closer than 4 to intersecting wall See Page 8 Figure 4 Studs must be spaced on 16 inch centers or stud space will have to be framed in See Page 9 and 10 Recessed Mounting 2 The top of the furnace mu...

Page 8: ...age room temperature AVOID THE FOLLOWING HOT SPOTS COLDSPOTS Concealed pipes or ducts Concealed pipes or ducts Fireplaces Stairwells drafts Registers Doors drafts TV sets Unheated rooms Radios on the...

Page 9: ...tion 3 Make the required cutout in inside wall Figure 8 4 Using the hole drilled through to the outside wall as the center cut a 9 inch diameter hole for the vent It may be better to work from outside...

Page 10: ...THE STUDS 1 Find two studs at spot where furnace is to be placed Use a stud indicator or small finishing nails Repeatedly drive and remove a nail into the wall in the area of the stud until you find i...

Page 11: ...opening in furnace outer casing where marked See Page 10 Figure 10 2 Place the outer boot against casing with inner flanges exactly on edges of cut hole mark screw location re move boot and drill 33...

Page 12: ...a basement or crawl space using similar methods 4 Before drilling a hole in the wall at selected location drive a small finishing nail through the ceiling in the corner of the wall and ceiling above...

Page 13: ...ting from end with collar and holes Cut off evenly File off any burrs resulting Vent tube B Add 2 inches to dimension X Mark on tube starting from end with collar and holes Cut off evenly File off any...

Page 14: ...into place until the stops are contacted If the stops prevent the mounting plate from reaching the wall refer back to DETERMINE PROPER LENGTHS Page 13 NOTE The smaller tube in the vent cap must slide...

Page 15: ...OTTOM SURFACE AND RECESSED MOUNT NOTE Fasteners are not furnished because of different requirements of various types of wall construction Fasten the furnace to the floor through the holes provided in...

Page 16: ...put and pressure shown on the rating plate On Natural Gas the manifold pressure should be 4 inches water column The manifold pressure should be 10 5 inches water column for propaned gas See page 19 fo...

Page 17: ...rtion or mal function may result from excess pipe within control Apply moderate amount of good quality dope to pipe only leaving 2 end threads bare If propane gas installation use compound resistant t...

Page 18: ...ch diameter knockout into the burner control assembly area and insert it into the nylon plug attached to the outer casing bottom If desired you may route the thermostat wire alongside of the service c...

Page 19: ...ge 25 Figure 30 CHECK THE MANIFOLD GAS PRESSURE A tapped opening is provided in the gas valve to facilitate measuring the manifold gas pressure A U Tube manometer having a scale range from 0 to 12 inc...

Page 20: ...t be adjusted WARNING Danger of bodily injury or death Do not operate the furnace with a broken or missing pilot observation door FOR MODELS EQUIPPED WITH WILLIAMS GAS VALVE P321704 OR P321705 Models...

Page 21: ...y light the pilot Continue to hold the red reset button in for about 1 minute after the pilot is lit Release button and it will pop back up Pilot should remain lit If it goes out repeat steps 5 throug...

Page 22: ...eep children clothing furniture and flammable material away from it Do not store or use gasoline or other flammable liquids or vapors near the furnace WARNING Danger of bodily injury or death Do not o...

Page 23: ...ight in approximately 45 seconds NOTE On initial start up or after prolonged shut down several ignition cycles may be required to purge the gas lines To accomplish the recycle repeat steps 6 through 1...

Page 24: ...ront panel Clean any lint or dirt from fan blades fan motor and exposed air passages Use a brush Put 5 drops of SAE 20 oil in each of the two cups or oil tubes on the fan motor See Figure 36 below PIL...

Page 25: ...the pilot A change in its adjustment could be made if struck during cleaning WARNING A BUILDUP OF ANY DUST LINT OR FOREIGN MATERIAL IN THE PRIMARY AIR OPENING OF THE BURNER CAN INTERFERE WITH THE PRO...

Page 26: ...ly one service switch services both the appliance and the carbon monoxide detector b Have battery back up power INSTALLATIONS IN THE STATE OF MASSACHUSETTS c Meet ANSI UL 2034 Standards and comply wit...

Page 27: ...the service power cord disconnect the cord at the receptacle connector located at the base of the furnace and remove the cord completely from the furnace Following the wiring diagram below make all th...

Page 28: ...28 FORSAIRE COUNTERFLOW DIRECT VENT GAS WALL HEATER WIRING DIAGRAMS MODELS 4007332 4007331 MODELS 5507332 5507331...

Page 29: ...FORSAIRE COUNTERFLOW DIRECT VENT GAS WALL HEATER 29 MODELS 4007732 4007731 MODELS 6007732 6007731...

Page 30: ...1 P151101 14 Motor Support 2 Req 7B46 7B46 7B46 7B46 15 Transformer P024200 P024200 P024200 P024200 16 Internal Wires except for 4007332 4007331 11A152 11A152 11A152 11A152 17 Vibration Isolator 4 Req...

Page 31: ...FORSAIRE COUNTERFLOW DIRECT VENT GAS WALL HEATER 31 EXPLODED VIEW REPLACEMENT PARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 16 18 19 20 21 22 23 24 25 26 28 29 27...

Page 32: ...22044 7 Pilot Natural P323418 Pilot Propane P323419 8 Thermocouple Flame Sensor P271100 P271100 9 Pilot Tube Gasket P151800 P151800 10 Pilot Tube Seal 11A41 11A41 11 Gasket 44 inch P101600 P101600 12...

Page 33: ...133 6 Williams Valve P323209 P322042 7 Pilot Natural P323418 Pilot Propane P323419 8 Thermocouple P254000 Flame Sensor P271100 9 Pilot Tube Gasket P151800 P151800 10 Pilot Tube Seal 11A41 11A41 11 Gas...

Page 34: ...200400 P200400 13 Fan Switch P200200 P200200 14 Motor P062101 P062101 15 Motor Support 2 Req 7B46 7B46 16 Transformer P024200 P024200 17 Vibration Isolator 4 Req P022800 P022800 18 Fan Blade P200600 P...

Page 35: ...FORSAIRE COUNTERFLOW DIRECT VENT GAS WALL HEATER 35 EXPLODED VIEW REPLACEMENT PARTS 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 20 17 18 19 21 25 23 24 25 26 27 28 29 11...

Page 36: ...acket P323649 P323649 6 Burner Pan 11B134 11B156 7 Williams Valve P323210 P322042 8 Pilot Natural P323418 Pilot Propane P323419 9 Thermocouple P254000 Flame Sensor P271100 10 Pilot Tube Gasket P151800...

Page 37: ...FORSAIRE COUNTERFLOW DIRECT VENT GAS WALL HEATER 37 1 2 3 4 5 6 10 11 13 14 15 EXPLODED VIEW REPLACEMENT PARTS 3 7 8 9 12...

Page 38: ...11B119 11 Selector Switch P200400 P200400 12 Fan Switch P200200 P200200 13 Switch Box Cover 11C68 11C68 14 Switch Box 11B05 11B05 15 Seal Gasket P103100 P103100 16 Element Baffle 11B116 11B116 17 Limi...

Page 39: ...T Diffusing Grille Two Way 6703 6703 KIT Diffusing Grille One Way 6704 6704 Thermostat not included with these models REF NO REPLACEMENT PARTS DESCRIPTION 6007732 6007731 1 2 3 4 5 6 7 8 9 10 11 12 13...

Page 40: ...323948 5 50 mm Burner Without pilot bracket P32649 P323649 6 Burner Pan 11B156 11B156 7 Williams Valve P323209 P322042 8 Pilot Natural P323418 Pilot Propane P323419 9 Thermocouple P254000 P254000 10 P...

Page 41: ...FORSAIRE COUNTERFLOW DIRECT VENT GAS WALL HEATER 41 EXPLODED VIEW REPLACEMENT PARTS 1 2 3 3 4 5 6 7 8 9 10 11 14 13 12...

Page 42: ...ectric power turned ON if no voltage replace transformer NOTE Before replacing the transformer or limit switch check wiring for loose connections or broken wires and repair as needed If voltage is pre...

Page 43: ...ath of warm air discharge from the furnace near a lamp or above a TV set or stereo Check the thermostat calibration or replace Check the thermostat wiring from furnace to the thermostat may be shorted...

Page 44: ...onnect one end of a jumper wire to terminal GND DO NOT REMOVE EXISTING WIRE Attach the other end of the jumper wire to the metal blade of a small screwdriver Position the end of metal blade approx 1 8...

Page 45: ...the sensor See procedures for checking for the proper pilot flame and alignment in problem 4d If the pilot flame is drawn away from the sensor when the main burner comes ON the cause could be that the...

Page 46: ...46 FORSAIRE COUNTERFLOW DIRECT VENT GAS WALL HEATER SERVICE RECORD DATE MAINTENANCE PERFORMED COMPONENTS REQUIRED...

Page 47: ...ir parts always give the following Information 1 MODEL NUMBER 2 MFG DATE CODE 3 PART NUMBER 4 PART DESCRIPTION All parts listed herein may be ordered from your equipment supplier The Model Number of y...

Page 48: ...P321004_RV 06 21 www williamscomfortprod com 888 444 1212 250 West Laurel Street Colton CA 92324 USA Subject to change without notice 2021 TM...

Reviews: