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Wilbar Optimum OVAL, Instructions Manual

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5

TABLE OF CONTENTS

POOL CONSTRUCTION  -  OVAL POOL

COMPONENTS CHECK LIST 

6-8

PARTS PER POOL SIZE   

9-11

TOOLS & MATERIAL NEEDED 

12

SELECT A POOL LOCATION 

13

CREATE A FOUNDATION   

14

CREATE TRENCH 

 

15-19

ASSEMBLE CHANNEL   

20

STRAIGHT PANEL INSTALLATION 21-22
CURVED PANEL INSTALLATION  23-24
A FRAME INSTALLATION  

25

BOTTOM STRAP INSTALLATION  26-27
FILL TRENCH WITH CONCRETE  28
SKIMMER INSTALLATION 

29-30

RETURN FITTING INSTALLATION 30
CREATE POOL COVE 

 

31

INSTALL PLASTIC TOP RAIL 

31

INSTALL 

LINER 

  32

FILL WITH WATER 

 

32

INSTALL FACE PLATE   

32-33

INSTALL TOP RAIL CLIPS 

33

SECTION 1 - OPTIMUM 

OVAL ABOVE GROUND

COMPONENTS CHECK LIST 

34-36

PARTS PER POOL SIZE   

37-39

TOOLS & MATERIAL NEEDED 

40

SELECT A POOL LOCATION 

41

CREATE A FOUNDATION   

42

CREATE TRENCH 

 

43-47

ASSEMBLE CHANNEL   

48

STRAIGHT PANEL INSTALLATION 49-50
CURVED PANEL INSTALLATION  51-52
A FRAME INSTALLATION  

53

BOTTOM STRAP INSTALLATION  54-55
ADD 

REBAR 

  56

FILL TRENCH WITH CONCRETE  57
INSTALL CONCRETE COLLAR 

57

SKIMMER INSTALLATION 

58-59

RETURN FITTING INSTALLATION 59
CREATE POOL COVE 

 

60

INSTALL PLASTIC TOP RAIL 

60

INSTALL 

LINER 

  61

FILL WITH WATER 

 

61

INSTALL FACE PLATE   

61-62

INSTALL TOP RAIL CLIPS 

62

ADD 

BACKFILL 

  63

SECTION 2 - OPTIMUM 

OVAL SEMI-INGROUND 

AND INGROUND

Summary of Contents for Optimum OVAL

Page 1: ...1 OVAL INSTRUCTIONS 95 0771 by Wilbar...

Page 2: ...o avoid attracting children to the pool Barriers pool covers pool alarms or similar safety devices are helpful aids but they are not substitutes for continuous adult supervision 7 NO ALCOHOL OR DRUGS...

Page 3: ...n is your responsibility All parts to be handled with care and free of dirt and debris Confirm you have all parts Assure entire framework is level Pool rupture due to improper installation could cause...

Page 4: ...ou should find that the rest of the installation moves along much more quickly Time estimate to install the round pool excluding earthworks and filling is about half a day You will need at least 3 peo...

Page 5: ...INSTALL FACE PLATE 32 33 INSTALL TOP RAIL CLIPS 33 SECTION 1 OPTIMUM OVAL ABOVE GROUND COMPONENTS CHECK LIST 34 36 PARTS PER POOL SIZE 37 39 TOOLS MATERIAL NEEDED 40 SELECT A POOL LOCATION 41 CREATE...

Page 6: ...immer Plate outside 11 Gray Skimmer Plate inside 12 White Return Plate 13 Bolts Long Flat Head 2 1 4 14 T Nut 15 Skimmer Mount Kit see below 16 Return Fitting 17 Vinyl Liner not shown Skimmer Mount Ki...

Page 7: ...18 Panels Straight 19 Channel Long 20 Channel Short 21 Washer 22 Screw Hex 3 4 long 23 Straight Panel Connector 24 Spline Short 25 Spline Extended 26 A Frame 27 A Frame Cover 28 Screw Flat Head 2 long...

Page 8: ...IMUM OVAL ABOVE GROUND POOL POOL Straps 31 Strap 64 32 Screw 8x1 2 Hex Head TEK 33 Screw Hex 1 long 34 Screw Hex 8 long 35 Hold Down Plate Note Hold down plates may change as they are attached COMPONE...

Page 9: ...el R 83 3 4 77072 1 2 Bottom Plate 77004 6 6 6 3 Top Rail Curved Top Rail 77 1 16 long 77006 8 8 Top Rail 86 9 16 long 77007 8 4 Cap Screws 1 2 long 99 0138 50 60 60 5 Top Rail Clips 77005 10 12 12 6...

Page 10: ...2 1 1 1 17 Vinyl Liner N A 1 1 1 18 Panel Straight 77081 4 8 8 19 Channel long with bracket 77021 2 4 4 20 Channel short 77016 2 2 2 21 Washer 99 0133 56 96 96 22 Screw Hex Head 3 4 99 0135 4 8 8 23 S...

Page 11: ...bar 77001 12 16 16 31 Strap Strap 64 3 16 long 77023 9 15 Strap 72 3 16 long 77025 15 32 Screw 8 x 1 2 Hex Head TEK 99 0139 6 12 12 33 Bolt Hex Head 1 long 99 0136 12 20 20 34 Bolt Hex Head 8 long 99...

Page 12: ...and 1 8 drill bits 1 4 hex nut driver bit Socket set Duct Tape Pliers channel lock 9 16 open end wrench Screwdrivers flathead phillips Metal File Utility Knife PVC Pipe Cutter Pool Trowel Cloth rag C...

Page 13: ...grass Bermuda grass or bamboo grass in the area they can grow through your liner DO NOT assemble you pool on asphalt tar or oil base surfaces with components such as filters pumps and heaters placed i...

Page 14: ...te powder of spray paint Do the same using the other stake at the other end Mark a straight line parallel to the original line to joint the two circles creating an oval form Remove sod within the oval...

Page 15: ...r line as before to create an oval Make a line from each center stake perpendicular to the center line and mark where they meet the circles Make sure the diagonal distances between the corners of the...

Page 16: ...16 03 SECTION 1 OPTIMUM OVAL ABOVE GROUND POOL CREATE TRENCH AND PLACE BLOCKS POOL SIZE 16 x 24 STEP...

Page 17: ...17 03 SECTION 1 OPTIMUM OVAL ABOVE GROUND POOL CREATE TRENCH AND PLACE BLOCKS POOL SIZE 16 x 28 STEP REPLACE IMAGE...

Page 18: ...18 03 SECTION 1 OPTIMUM OVAL ABOVE GROUND POOL CREATE TRENCH AND PLACE BLOCKS POOL SIZE 16 x 32 STEP...

Page 19: ...19 03 SECTION 1 OPTIMUM OVAL ABOVE GROUND POOL CREATE TRENCH AND PLACE BLOCKS POOL SIZE 18 x 30 STEP REPLACE IMAGE...

Page 20: ...20 03 SECTION 1 OPTIMUM OVAL ABOVE GROUND POOL CREATE TRENCH AND PLACE BLOCKS POOL SIZE 18 x 34 STEP...

Page 21: ...plates as shown Sink a patio block half way between each anchor plate on the circular line All patio blocks must be flush with the ground solid and level with each other in all directions Note The poo...

Page 22: ...washers as shown Make sure tracks are clean and free of dirt The wall panels will be set in the inner channel The connecting bar is screwed in the outer bar This will be outside the pool when assemble...

Page 23: ...nnect the two splines and seams must be free of sand and dirt If the spline sticks apply cooking oil do not use petroleum lubricants like WD 40 Slide short spline into outside seam between panel and p...

Page 24: ...nel at the other end of the first straight panel Add straight panels and connect with splines as before 5 4 Place Curved Panels at each end of flat panel assembly and connect with 52 splines extended...

Page 25: ...plate 6 2 Slide two splines into compression seams to lock panels together do not force splines and seams must be free of sand and dirt If the spline sticks apply cooking oil do not use petroleum lub...

Page 26: ...OOL CURVED PANEL INSTALLATION Cont STEP 6 3 Drill 7 16 holes through Pool Panels at Bottom Plate hole locations and secure with 2 bolts and nuts Note Before final panels are attached bring in sand for...

Page 27: ...P 7 1 Place A Frame between two protruding T spline legs notch in A Frame should hook onto channel as shown 7 2 Attach A Frame Covers and attach assembly with 2x 2 Flathead Bolts and 2x T Nuts per upr...

Page 28: ...ided to tie the A Frames on each side of the pool together These must be assembled from shorter sections and attached to the A Frames The number of straps will vary according to the pool size 8 2 Atta...

Page 29: ...th 8 Hex Head Bolts and Washers Attach the other end of the strap assembly to the A Frame on the other side of the pool Repeat with remaining straps 8 4 Add Hold Down Plates as shown Secure Hold Down...

Page 30: ...quare before pouring concrete 9 2 Fill trench until it reaches the top of the A Frame foot inside the pool and the top of the channel outside the pool Do not fill with water until concrete is set 9 1...

Page 31: ...rubber double layer gasket on gray mounting plate 10 2 Place gray mounting plate assembly on inside of pool and white mounting plate on the outside Loosely secure assembly with 2 countersink bolts and...

Page 32: ...o not over tighten Note Skimmer Face Plate in skimmer assembly will be attached after pool liner is installed locking the skimmer firmly in place 11 1 Place white return plate over opening on inside w...

Page 33: ...er the cove around the perimeter of the wall so no earth comes in contact with the metal Since the presence of such chemicals is beyond the control of the manufacturer such damage is not covered by th...

Page 34: ...a soft broom A shop vacuum can be used to remove wrinkles by attaching vac hose to skimmer outlet and seal with duct tape Remove vac after 6 water filled 15 1 Fill pool When water level reaches 2 3 fr...

Page 35: ...CE PLATE Cont STEP 16 2 Using a sharp blade carefully trim liner inside openings Install eyeball into return 16 3 When faceplates installed complete filling pool 17 1 Snap over gaps in top rail length...

Page 36: ...White Skimmer Plate outside 11 Gray Skimmer Plate inside 12 White Return Plate 13 Bolts Long Flat Head 2 1 4 14 T Nut 15 Skimmer Mount Kit see below 16 Return Fitting 17 Vinyl Liner not shown Skimmer...

Page 37: ...Section 18 Panels Straight 19 Channel Long 20 Channel Short 21 Washer 22 Screw Hex 3 4 long 23 Straight Panel Connector 24 Spline Short 25 Spline Extended 26 A Frame 27 A Frame Cover 28 Screw Flat He...

Page 38: ...38 SECTION 2 OPTIMUM OVAL SEMI IN GROUND AND IN GROUND POOL POOL Straps 31 Strap 64 32 Screw 8x1 2 Hex Head TEK 33 Screw Hex 1 long 34 Screw Hex 8 long 35 Hold Down Plate COMPONENTS CHECK LIST...

Page 39: ...rved Panel R 83 3 4 77072 1 2 Bottom Plate 77004 6 6 6 3 Top Rail Curved Top Rail 77 1 16 long 77006 8 8 Top Rail 86 9 16 long 77007 8 4 Cap Screws 1 2 long 99 0138 50 60 60 5 Top Rail Clips 77005 10...

Page 40: ...ing 77092 1 1 1 17 Vinyl Liner N A 1 1 1 18 Panel Straight 77081 4 8 8 19 Channel long with bracket 77021 2 4 4 20 Channel short 77016 2 2 2 21 Washer 99 0133 56 96 96 22 Screw Hex Head 3 4 99 0135 4...

Page 41: ...5 30 Rebar 77001 12 16 16 31 Strap Strap 64 3 16 long 77023 9 15 Strap 72 3 16 long 77025 15 32 Screw 8 x 1 2 Hex Head TEK 99 0139 6 12 12 33 Bolt Hex Head 1 long 99 0136 12 20 20 34 Bolt Hex Head 8...

Page 42: ...ill 7 16 and 1 8 drill bits 1 4 hex nut driver bit Socket set Duct Tape Pliers channel lock 9 16 open end wrench Screwdrivers flathead phillips Metal File Utility Knife PVC Pipe Cutter Pool Trowel Clo...

Page 43: ...has nut grass Bermuda grass or bamboo grass in the area they can grow through your liner DO NOT assemble you pool on asphalt tar or oil base surfaces with components such as filters pumps and heaters...

Page 44: ...with white powder of spray paint Do the same using the other stake at the other end Mark a straight line parallel to the original line to joint the two circles creating an oval form Remove sod within...

Page 45: ...he center line as before to create an oval Make a line from each center stake perpendicular to the center line and mark where they meet the circles Make sure the diagonal distances between the corners...

Page 46: ...46 03 SECTION 2 OPTIMUM OVAL SEMI IN GROUND AND IN GROUND POOL CREATE TRENCH AND PLACE BLOCKS POOL SIZE 16 x 24 STEP...

Page 47: ...47 03 SECTION 2 OPTIMUM OVAL SEMI IN GROUND AND IN GROUND POOL CREATE TRENCH AND PLACE BLOCKS POOL SIZE 16 x 28 STEP REPLACE IMAGE...

Page 48: ...48 03 SECTION 2 OPTIMUM OVAL SEMI IN GROUND AND IN GROUND POOL CREATE TRENCH AND PLACE BLOCKS POOL SIZE 16 x 32 STEP...

Page 49: ...49 03 SECTION 2 OPTIMUM OVAL SEMI IN GROUND AND IN GROUND POOL CREATE TRENCH AND PLACE BLOCKS POOL SIZE 18 x 30 STEP REPLACE IMAGE...

Page 50: ...50 03 SECTION 2 OPTIMUM OVAL SEMI IN GROUND AND IN GROUND POOL CREATE TRENCH AND PLACE BLOCKS POOL SIZE 18 x 34 STEP...

Page 51: ...anchor plates as shown Sink a patio block half way between each anchor plate on the circular line All patio blocks must be flush with the ground solid and level with each other in all directions Note...

Page 52: ...uts and washers as shown Make sure tracks are clean and free of dirt The wall panels will be set in the inner channel The connecting bar is screwed in the outer bar This will be outside the pool when...

Page 53: ...am to connect the two splines and seams must be free of sand and dirt If the spline sticks apply cooking oil do not use petroleum lubricants like WD 40 Slide short spline into outside seam between pan...

Page 54: ...the channel at the other end of the first straight panel Add straight panels and connect with splines as before 5 4 Place Curved Panels at each end of flat panel assembly and connect with 52 splines e...

Page 55: ...e bottom plate 6 2 Slide two splines into compression seams to lock panels together do not force splines and seams must be free of sand and dirt If the spline sticks apply cooking oil do not use petro...

Page 56: ...GROUND POOL CURVED PANEL INSTALLATION Cont STEP 6 3 Drill 7 16 holes through Pool Panels at Bottom Plate hole locations and secure with 2 bolts and nuts Note Before final panels are attached bring in...

Page 57: ...TION STEP 7 1 Place A Frame between two protruding T spline legs notch in A Frame should hook onto channel as shown 7 2 Attach A Frame Covers and attach assembly with 2x 2 Flathead Bolts and 2x T Nuts...

Page 58: ...are provided to tie the A Frames on each side of the pool together These must be assembled from shorter sections and attached to the A Frames The number of straps will vary according to the pool size...

Page 59: ...Frame with 8 Hex Head Bolts and Washers Attach the other end of the strap assembly to the A Frame on the other side of the pool Repeat with remaining straps 8 4 Add Hold Down Plates as shown Secure Ho...

Page 60: ...nsert rebar through holes in channel and hammer into the ground Leave about 4 exposed above the channel floor 9 2 Sections of rebar have been provided Drive rebar through free hole on floor of bottom...

Page 61: ...in the ground require a collar of concrete 12 wide and 8 high around the pool If extra supports are required for patio or other pool features consider installing them before pouring the concrete Drive...

Page 62: ...nel Put rubber double layer gasket on gray mounting plate 12 2 Place gray mounting plate assembly on inside of pool and white mounting plate on the outside Loosely secure assembly with 2 countersink b...

Page 63: ...bolts do not over tighten Note Skimmer Face Plate in skimmer assembly will be attached after pool liner is installed locking the skimmer firmly in place 13 1 Place white return plate over opening on...

Page 64: ...ting under the cove around the perimeter of the wall so no earth comes in contact with the metal Since the presence of such chemicals is beyond the control of the manufacturer such damage is not cover...

Page 65: ...r using a soft broom A shop vacuum can be used to remove wrinkles by attaching vac hose to skimmer outlet and seal with duct tape Remove vac after 6 water filled 17 1 Fill pool When water level reache...

Page 66: ...STALL FACE PLATE Cont STEP 18 2 Using a sharp blade carefully trim liner inside openings Install eyeball into return 18 3 When faceplates installed complete filling pool 19 1 Snap over gaps in top rai...

Page 67: ...g space between pool wall and surrounding earth wall Perforated drainage tubing can be added above the concrete collar to drain water if there is runoff from higher parts of the site Backfill as the p...

Page 68: ...68 by Wilbar...

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