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18 

 

 

2.4.2  Commencement of operation K54A-Z-O and K54C-Z-O 

 

1.

 

   Remove the 

clamping

 

strip

 

(2)

2.

 

Remove the forks from the forklift truck or forklift mast. 

3.

 

Make sure the fork carrier is straight and clean. 

4.

 

Place the box rotator onto the fork carrier of the forklift truck or forklift mast. 

5.

 

Make sure the locking cam slots into the recess in the centre of the fork carrier. If no recess is available: 

 

a)

 

Grind such a recess, or 

b)

 

Grind the locking cam from the box rotator and attach a sound locking cam on the spot of an existing recess 
in the fork carrier. In doing so, make sure the box rotator sits secure in the centre in front of the fork carrier, 
so it is unable to slide sideways. 

 
6.

 

Attach the 

clamping strip (2)

 using two 

bolts M16x60 (3)

. Secure these bolts tight! (140 Nm)! 

7.

 

Check to make sure the hydraulic hoses are clean before connecting them to the rapid-action couplings, to 
prevent any debris from entering the hydraulics of the machine. 

8.

 

Connect the hydraulic hoses to the dual-action connection on the fork carrier.  

9.

 

Remove the 

check nuts M16x25 (33)

 in the lower plate of the fork carrier of the box rotator. Suspend the 

forks to the fork carrier and attach the 

check nuts M16x25 (33)

10.

 

Adjust the

 third fork, foldaway model (46)

, depending on the width of the boxes to be rotated.

  

The

 fork 

positioner (37) 

of the folding fork must reach at least 150mm into the slot. 

11.

 

Secure the 

fork positioner, foldaway model (37)

 using the 

pressure bolts M16x45 (36)

; tightly secure first 

the bolts and then the 

lock nuts M16 (35)

12.

 

Turn the lever of the 

ball valve (49) 

so it opens, before rotating. It will be open when the lever is parallel to 

the hydraulic pipe. 

13.

 

Subsequently check that the hydraulic hoses can move freely and check that the system is not leaking oil. 

14.

 

Check the correct operation of the box rotator by controlling the hydraulic functions. 

 

 

The WIFO box rotator is now ready to be used 

 

 

 

 

 

 

 

 

 

Summary of Contents for K54A-I

Page 1: ...72 GP Ferwert Holland Telefoon 0031 518411318 Telefax 0031 518411563 www wifo nl email info wifo nl Manual and safety instructions K54A Z K54C Z SK54A Z SK54C Z Box rotator GB K54A O K54C O SK54A O SK...

Page 2: ......

Page 3: ...1 Parts list 13 2 3 2 Commencement of operation K54A O and K54C O 15 2 4 K54A Z O K54C Z O 16 2 4 1 Parts list 16 2 4 2 Commencement of operation K54A Z O and K54C Z O 18 2 5 SK54A O SK54C O 19 2 5 1...

Page 4: ...duce any changes and improvements deemed necessary without prior notice Please read the manual thoroughly and observe the safety procedures before putting the unit into operation Contact your dealer f...

Page 5: ...the forks as widely as possible Position the third fork against the side of the box Restrict driving with the load in elevated position Do no tilt the load during transport Slightly tilt the forklift...

Page 6: ...rklift truck mast for storage For tilting work use only durable boxes with flooring or grooves Make sure the operating lever for rotating is not mixed up with any other operating lever to prevent inad...

Page 7: ...the instructions from the manual prior to any maintenance to the machine Turn of the engine and remove the key from the ignition for the time maintenance on the machine is carried out 1 Danger Always...

Page 8: ...d K54C O Figure 1 2 2 Position safety stickers for SK54A O Z and SK54C O Z 3 2 1 3 2 1 Figure 1 2 3 Position safety stickers for K54A I and K54C I Figure 1 2 4 Position safety stickers for K54A Z O an...

Page 9: ...ng capacity of the box rotator The box rotator must be attached to a FEM II K54A and SK54A or FEM III K54C and SK54C fork carrier of a forklift truck or forklift mast Do not use the box rotator for ca...

Page 10: ...serve the local regulations in terms of accident prevention safety traffic and transport 6 Only trained personnel with knowledge of the possible hazards have permission to work with on the machine 7 W...

Page 11: ...bar 22Mpa 220 bar 22Mpa 220 bar 22Mpa 220 bar Back tilt moment 2 6 84 KNm 6 84 KNm 6 84 KNm 6 84 KNm Center of gravity 133 mm 158 mm 134 mm 158 mm Frontal extension length 165 mm 185 mm 185 mm Height...

Page 12: ...10 2 2 K54A I and K54C I 2 2 1 Parts list Figure 2 2 1 Parts drawing for K54A I and K54C I...

Page 13: ...19 Plastic bearing 137x125 L124 for K54A 429027 5 Guide Block holder 85x70x15 429016 Plastic bearing 137x125 L134 for K54C 429028 6 Guide block 85x82x55 4290135 20 Locking plate 160x10 429007 7 Bolt M...

Page 14: ...to make sure the hydraulic hoses are clean before connecting them to the rapid action couplings to prevent any debris from entering the hydraulics of the machine 8 Connect the hydraulic hoses to the...

Page 15: ...13 2 3 K54A O and K54C O 2 3 1 Parts list Figure 2 3 1 Parts drawing for K54A O and K54C O...

Page 16: ...429057 30 Gas spring 4290029 10 Bolt M8x50 31 Gas spring pin folding fork 20 L60 4290028 11 Locking nut M8 32 Pin folding fork 30 L145 429076 12 Grease nipple M8 33 Bolt M10x20 13 Rotating cylinder D...

Page 17: ...the rapid action couplings to prevent any debris from entering the hydraulics of the machine 8 Connect the hydraulic hoses to the dual action connection on the fork carrier 9 Remove the check nuts M1...

Page 18: ...16 2 4 K54A Z O K54C Z O 2 4 1 Parts list Figure 2 4 1 Parts drawing for K54A Z O and K54C Z O...

Page 19: ...Nut M16 12 Adjusting screw M16x16 36 Bolt M16x45 13 Adjusting screw M10x20 37 Fork positioner 100x50 folding fork 4290027 14 Adjusting strip gear rack 38 Grease nipple M8 15 Pivot pin 125 L166 for K5...

Page 20: ...to the rapid action couplings to prevent any debris from entering the hydraulics of the machine 8 Connect the hydraulic hoses to the dual action connection on the fork carrier 9 Remove the check nuts...

Page 21: ...19 2 5 SK54A O SK54C O 2 5 1 Parts list Figure 2 5 1 Parts drawing for SK54A O and SK54C O...

Page 22: ...g 137x125 L134 for SK54C 429028 11 Guide block 85x82x55 4290135 37 Locking plate 160x10 429007 12 Securing guiding frame 38 Spring washer M12 13 Spring washer M16 39 Bolt M12x30 14 Bolt M16x150 40 For...

Page 23: ...ctro hydraulic valve No Description Comments 1 Feed through Block four hose connection 1 Attachement electro hydraulically controlled valve 2 Electro hydraulic valve 3 Coil of the electro hydraulic va...

Page 24: ...the lifting equipment operator will be able to turn it on and off from his control post without the risk of mixing it up with any other controls For a safe working environment avoid situations such as...

Page 25: ...er excessive wear and tear Check if there is any clearance between the cylinderhead and cylindertube Grease the rotating cylinder at the sliding strip of the guide block Check the tension of the guide...

Page 26: ...ntact WIFO Anema BV We strongly recommend not to use the machine till further instructions K54A K54C SK54A SK54C There is some play in the bearing sleeve bearing on the shaft of the fork positioner Th...

Page 27: ...ied to the bearing bush via the grease nipple and the opening on the shaft of the fork positioner Clean the lubrication duct if necessary 8 Push the old sleeve bearing out of the bearing housing from...

Page 28: ...r Contact the dealer after detecting any wear Also check the lubrication The lubricant must be applied to the bearing bush via the grease nipple and the opening on the shaft of the fork positioner Cle...

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Page 32: ...gen van de Machinerichtlijn Richtlijn 2006 42 EG zoals laatstelijk gewijzigd en de nationale wetgeving ter uitvoering van deze richtlijn Is in conformity with the provisions of the Machine Directive D...

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