Wienold Lifte GML /10 Operating Manual Download Page 1

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OPERATING MANUAL

Glass and Material Lift

GML 800+

GML 800+ /Std. /10, 15, 20, 25

GML 800+ /K /10, 15, 20, 25

Power options:

[Manual Winch]

[230/110V Winch]

[24V Winch]

.de

Release: 2.3

02.07.2018

Summary of Contents for GML /10

Page 1: ...OPERATINGMANUAL Glass and Material Lift GML 800 GML 800 Std 10 15 20 25 GML 800 K 10 15 20 25 Power options M Manual Winch AC 230 110V Winch DC 24V Winch de Release 2 3 02 07 2018 ...

Page 2: ...tions 13 Pre operation inspection 18 Working area inspection 20 Function tests 21 Operating instructions 24 INSTALLATIONS GML800 Std 25 GML800 K M AC 28 GML800 DC 33 Lateral outrigger 34 Mast safety hook 35 Loading devices 36 RAISING LOWERING LOADS Load preparation 38 by manual winch 39 by electric winch AC Series 220 110V 40 by electric winch DCSeries 24V 41 Charging batteries at DC models 42 Loa...

Page 3: ...ersonswhohavebeen trained by authorised specialists and who have been granted operative authorisation Repairs and maintenance of this lift should only to be undertaken by qualiﬁed and trained personnel without exception Thisliftissubjecttoanannual UVV inspectionbyan authorised tester Without a current UVV test seal this lift must not be operated Theownersandanyonehiring borrowingthisliftshould hav...

Page 4: ...ftingheighthasbeenreachedand this switch also controls the cable tension when lowering The GML800 is equipped with frontal outriggers which depending on the model may also be deployed as rear outriggers when used in combination with counterweights Different loading accessories are used to raise lower hold and load up to the Safe Working Load SWL Aliftingforkoracraneoutriggeraregenerallyavailableas...

Page 5: ...Glass and Material Lift GML 800 5 GML Series GML800 Std M Standardwithmanualwinch GML800 K M with Counterweights and manual winch GML800 K AC withcounterweightsand230 110Vwinch GML800 K DC with counterweights and 12V winch Aus ...

Page 6: ...reattachments 3 Hold down bar for transportations 4 Mast System 5 Lifting eye 6 Worm gear winch 7 Worm winch crank 8 Push bar 9 Adjustment holes for pushbar 10 Stabiliser 11 Securingpinforweightbox 12 Swivel caster with brake 13 Outrigger 14 Support wheel 15 Holes for outrigger 16 Chassis 17 Securing pin 18 Bolt with nut Components GML Std M Types GML 10 und 15 Standard Std with manual worm winch ...

Page 7: ...olt to secure attachments 3 Hold down bar for transportations 4 Mast System 5 Lifting eye 6 Worm winch 7 Worm winch crank 8 Push bar 9 Adjustment holes for push bar 10 Lateral outrigger Pair 11 Lateraloutriggerbrakeplate 12 Stabiliser 13 Lateral outrigger lockpin 14 Lateral outriggeradjustmentplate 15 Counterweight box 16 Counterweight securingpin 17 Steering arm 18 Counterweights 2x 6 pcs 19 Supp...

Page 8: ... 5 Lifting eye 6 Worm winch 7 Worm winch crank 8 Push bar 9 Stabiliser 10 Cable cover 11 Electric control box 12 Electric motor 13 Winch unit 14 Counterweight box 15 Counterweight securing pin 16 Steering arm 17 Counterweights 2x 6pcs 18 Support wheel 19 Holes for outrigger 20 Swivel caster with brake 21 Chassis 22 Securing pin 23 Bolt with nut 24 Outrigger Components GML K AC Types GML 10 und 15 ...

Page 9: ... 19 20 16 21 18 1 Carriage 2 Bolt to secure attachments 3 Hold down bar for transportations 4 Mast System 5 Lifting eye 6 Cable remote control 7 Push bar adjustment holes 8 Push bar 9 Stabiliser 10 Cable cover 11 Electric controlbox 12 Electric motor 13 Winch unit 14 Power supply 15 Slip On for batterycart 16 Support wheel 17 Holes for outrigger 18 Swivel caster with brake 19 Chassis 20 Securing p...

Page 10: ...Battery pack locking 3 Battery pack 4 Counterweights 3 pcs each side 5 Counterweight box screwed 6 Slip On eye for Securingpin 7 Slip On securing pin 8 Caster 9 Swivel caster withbrake 10 Battery access Right side 12 Power switch 13 Voltmeter 14 Charger with chargeindicator 15 Charger supply Battery Cart GML K DC Types GML 10 15 20 25 With counterweights K and electrical 24V winch DC 10 10 24 20 2...

Page 11: ...y tooperate 2 RedLED electricalinterference 3 24Vsocket for electrical attachments 4 Emergency Stop 5 Power switch On Off 6 Cable remote control supply 7 Hour meter 8 Fuse 9 230 110V supply Cable remote control 13 SwitchUP DOWN 14 Accessory control 15 Emergency Stop 16 Control boxsupply Electric ComponentsAC Series Control box and cable remote control 10 11 12 13 14 Emergency Stop 15 16 Emergency ...

Page 12: ...y tooperate 2 RedLED electricalinterference 3 24Vsocket for electrical attachments 4 Emergency Stop 5 Power switch On Off 6 Cable remote control supply 7 Hour meter 8 Fuse 9 Batterysupply Cable remote control 13 SwitchUP DOWN 14 Accessory control 15 Emergency Stop 16 Control boxsupply Electric Components DC Series Control box and cable remote control 10 11 12 13 14 Emergency Stop 15 16 Emergency S...

Page 13: ...ays perform a pre operation inspection on the lift 3 Inspect the working area thoroughly before using the lift 4 Always perform the function test as per the operating manual prior to use 5 Only use the lift as per the operating instructions Any deviations are not acceptable In this case you must always contact the owner of the equipment Read understand and adhere to a the manufacturers instruction...

Page 14: ... the casters are in full contact with the work surface Donotraisetheloaduntilalloutriggersareextendedand the appropriate leg retainer pins are properly inserted into the chassis When using models with counterweights only raise the load whenthe weight boxhas beencompletelyﬁlledwiththe speciﬁed counterweights A ﬁxed and secured outrigger must not be re adjusted whiletheliftisloadedorisinaraisedposit...

Page 15: ...t be exceeded under any circumstances Always refer to the load charts on the unit Avoid moving the lift with closed outriggers over debris or uneven ground Never replace lift parts that are important for stability or construction with parts with different weights and speciﬁcations Onlyuseoriginalreplacementparts If the equipment is damaged or operating incorrectly you must contact the hirer immedi...

Page 16: ...rwise the outrigger will fall Maintainaﬁrmgriponthewinchcrankhandle Thewinch brakesengageautomaticallywhenyoustopwinding Thecrankhandlemustnotmovewhenyoustopwinding Standard Forks Only use appropriate loading accessories when lifting a load Always ensure before loading that the loading accessory used is suitable for the load and is correctly secured Onlyraisetheloadwhentheloadingaccessoryhasbeen c...

Page 17: ...ements Only use silicon spray when lubricating the mast elements no oil or grease Avoid spraying onto the brake surfaces Hazard due to improper use Never leave a loaded lift unattended or suspended Unauthorised personnelmayattempttooperatetheliftwithouthavingbeen correctly trained and thereby create an unsafe situation environment Labels Warning Signs Wienoldlifte appliances machines use symbols c...

Page 18: ...ch must always be performed by the operator prior to each work assignment This inspection is designed to identify and avoid possible malfunctions of the lift before the operator tests it Check the lift for modiﬁcations damages and loose or missing parts A malfunctioning or modiﬁed lift must not be operated under any circumstances If any damage or unauthorised deviation from factory delivered condi...

Page 19: ...fety hook Bolts pins screws and nuts Other fastening and safety devices Check the entire lift and loading devices for Bents or damage Corrosion or rust Cracks in welds or structural components Defects on the winch cable Please ensure 1 that all structural and other corresponding components such as fasteners pins bolts and locks are correctly installed andundamaged Alsoensurethatthebrakesonthelifta...

Page 20: ...the operator prior to moving the lift to the working area It is the operators responsibility to read and know the section on working area hazards and to avoid them while moving setting up or operating the lift Ensurethe unitisworking on solidgroundand theloadings appliedbytheunitwillnotcausedamageorcreateadditional ﬂoor loading Avoid sources of danger Donotoperatetheliftifyoucannotguaranteeasafeop...

Page 21: ...unction tests are designed to identify malfunctions before the lift goes into service The operator must follow the step by step instructions and test all lift functions A malfunctioning lift must not be operated under any circumstances If any malfunctions are discovered the lift must be removed from service and appropriately tagged Further use of the lift is prohibited Repairstotheliftmayonlybeund...

Page 22: ...h more mast elements will achieve a greater lifting height see section Technical Data RAISING 1 Disengage the mast element transport safety hook and wind the loading carriage to the height of the winch 2 Install a loading accessory e g Lifting fork See chapter Installation 3 Raisethemastbywindingthecrankhandleonthe winch clockwise to theright When the loading carriage is wound to its full extensio...

Page 23: ...ts will achieve a greater lifting height see section Technical Data RAISING a Disengagethemastelementtransportsafetyhook and turn the rotary switch on the remote controlunit in the direction LOWERING arrow down or RAISING arrowup asrequiredtomovetheloadingcarriageto the height of the winch b Install a loading accessory e g Lifting fork See chapter Installation c Raisethemastbyturningtherotaryswitc...

Page 24: ...able In this case you must always contact the owner of the equipment Fundamentals Using the lift for anything other than lifting loads is unsafe Ifmorethanoneoperatorisexpectedtousetheliftatdifferent timesduringthesameworkshift ensurethateachoperator istrainedandfollowsallofthesafetyregulations and instructions in the operating manual Ensurethatallnewliftoperatorknowandadhere to the safety regulat...

Page 25: ...to a horizontal position remove the locking pin d from the handlebar and raise the handlebar upwards to the required position 3 Lower the outrigger carefully until the wheelsareinfullcontactwiththeﬂoor surface Please note The front ﬁxing pin on the chassis b works as an axle when lowering the outrigger The outrigger cannot be removed Securing the handlebar e 7 When the handlebar is in a horizontal...

Page 26: ... Theoutrigger may fall unexpectedly Always lower the outriggers individually and one side at a time 2 Remove the socket pin a completely from the chassis 3 Lower the outrigger carefully until the wheelsareinfullcontactwiththeﬂoor surface 4 Loosenthenutandbolt b thatattachthe outrigger to the chassis Remove the bolt completely Keep the bolt and nut within easy reach 5 Hold the outrigger ﬁrmly and r...

Page 27: ...rew and remove the socket pin e completely from the chassis 7 Loosentheboltandnut f thatattachthe outrigger to the chassis Remove the bolt completely Keep the nut and bolt within easy reach 9 Position the outrigger at the front of the chassis Securetheoutriggerbyinserting the boltin slot g in the chassis and lock it in place by tightening the nut 10 Insert the socket pin in the upperslot h beside ...

Page 28: ...ox Installing the steering arm 4 2 f f e e 6 Remove both socket pins 2 from the receptorpinsfortheweightbox d by releasing the safety ring 7 Position the weight box 1 on the receptors on both outriggers d 8 Securetheweightboxwiththesocketpins 2 on both sides and reactivate the safety ring on the locking bolts 9 Completelyﬁlltheweightboxwiththe counterweights Stack the counterweights ﬂatly one on t...

Page 29: ...htheﬂoor surface 4 Loosentheboltandnut b thatattachthe outrigger to the chassis Remove the bolt completely Keep the nut and bolt within easy reach 5 Hold the outrigger ﬁrmly and remove it completely from the chassis 6 Position the outrigger at the rear of the chassis Secure the outrigger by inserting the bolt in slot c in the chassis and lock it in place by tightening the nut 7 Insertthesafetyspli...

Page 30: ...Stack the counterweights ﬂatly oneontopoftheother 6x16kg on each side of the weight box WARNING Only use lift speciﬁc counterweights 13 Disengage the spring bolts f on the socket pins g at the rear end of both outriggers and completely remove the spring bolts Keepbothspringboltswithin easy reach 14 Placethesteeringarm 3 onbothsocket pins g andsecureitwiththepreviously removed spring bolts f WARNIN...

Page 31: ...by tightening the nut Filling the weight box 5 Placethesocketpinintheupperslot c beside the bolt d 6 Repeatsteps1 5forthesecondoutrigger 7 Position the weight box 1 on the receptors on both outriggers e 8 Securetheweightboxwiththesocketpins 2 onbothsidesandengagethesafetyring on the locking bolts 9 Completelyﬁlltheweight boxwiththe counterweights Stack the counterweights ﬂatly oneontopoftheother 6...

Page 32: ...tance between them is achieved as depicted in the ﬁgure beneath Aligning casters for maximum load capacity 1 Front casters are facing FORWARD and locked 2 Rear casters are facing BACKWARDS and locked WARNING 1 NEVER operate the GML K unless the weight box is completely ﬁlled 2 Never operate the lift with only one outrigger 3 Both outriggers must be pointing in the same direction Otherwise the lift...

Page 33: ...ling the battery cart Aus NotAus Installing the battery cart Pull toopen Controlling and charging Controls for status of battery andcharging aswellaspower switchandchargingsupplyare locatedontheright side f e d 24 20 28 18 32 6 Tiltthebatterycartslightlyandpushiton thebackendontotheoutrigger untilitis lockedonbothsidesintotheslip on 7 Toﬁxthebatterycart insertthelockingbolt troughtheslip on eye d ...

Page 34: ...utrigger alignment 2 Pullthelockingpin c ontheadjustment plateupwardsandmaintainasolidgriponit in order to rotate the outrigger to the desired position Fig 2 1 3 Tosecure the outrigger release the locking pin Fig 2 1 Ensure that the locking pin slips correctly into the adjustment notch Fig 2 2 Shaketheoutriggerlightlytoverifythat thelocking pinis correctly lockedin place 4 Repeat steps 1 3 for the...

Page 35: ...ttowards you untilitisable topass by the mast system e Side view 3 Maintainaﬁrmgriponthebottomofthe safetybarand movetheTOPofthesafety bartotheﬁrstmastsection inthedirection of the winch 4 ReleasethegripontheBOTTOMofthe safetybarandslidetheTOPofthesafety bar slowly into the ﬁrst mast section Fitting the mast element transport safety hook Inordertoresetthemastelementtransport safety hook repeat the...

Page 36: ...gforkonthecarriagefrom underneath Align the slots on the lifting fork with those on the carriage 5 Whenbothslotsareatthesameheight insertthesafetyboltthroughthecarriage and the loadingaccessory 6 Tosecure the bolt vertically install the splint secured position 3 Remove the disengaged safety bolt d completely from the carriage 4 Install the lifting fork on the carriage from above Align the slots on...

Page 37: ...ting the load inits current position 5 Ensure that the load is adequately secured 6 Always align thelarge swivelcasters on the chassis sothat the maximum distance possible between them is achieved when working with the maximum allowed load On both sides of the chassis 1 The front caster has to face FORWARD 2 The rear caster has to face BACKWARDS Load Center Instructions Aloadcenterisdeﬁnedasthebal...

Page 38: ...34 kg 253 kg 189 kg GML 15 850 kg 646 kg 594 kg 534 kg 427 kg 315 kg 239 kg 179 kg GML 20 800 kg 608 kg 561 kg 507 kg 407 kg 300 kg 230 kg 171 kg GML 25 800 kg 608 kg 561 kg 507 kg 407 kg 300 kg 230 kg 171 kg WARNING Positioning the load center of a load outside of the load center zone may lead to accidents that result in death or serious injury Load Center Positioning a load in relation to the lo...

Page 39: ...cessory 5 Avoid sudden stops and starts 6 Keep personnel at a safe distance from the lift and the load After Each Use Follow the set up procedure in reverse order to prepare theliftforstorageortoconvertitintoitstransportposition Select a safe storage location with a ﬁrm level weather protected surface and clear of obstructions and trafﬁc Raising and lowering loads 1 Placetheloadinthecenteroftheloa...

Page 40: ...ffthewinchreturnthekeyin thekeyswitchbacktoaverticalposition The greensignal lamp will gooffifthecurrent is turned off c Underneath IMPORTANT The lift has two automatic limit switches that deactivate the rotary switch of the control system and automatically stops the winch immediately when the loading accessory has either reached its lowest position when LOWERING or its highest position when RAISI...

Page 41: ...tting FOR LOWERING 2 As soon as therotaryswitchisreleasedthewinchwill automatically stop 8 Toswitchoffthewinchreturnthekeyin thekeyswitchbacktoaverticalposition The greensignal lamp will gooffifthecurrent is turned off IMPORTANT The lift has two automatic limit switches that deactivate the rotary switch of the control system and automatically stops the winch immediately when the loading accessory ...

Page 42: ...ocket WARNING Use the cable drum unwind the cable completely from the drum in order to avoid the possibility of a short circuit caused by overheating After 6 8 hrs the batteries should be fully charged Ifthedisplayshows24 26volt the batteries are fully charged s ﬁg b 5 Toshowtheactualstateofcharge switch the control box shortly on andoff s description 1 3 6 When the batteries are fully charged dis...

Page 43: ...ssembled before converting the lift to its transport position Components 1 1x Weight box 2 12 x 16 kg weights 3 1x Steering arm 4 Safety bolt box remain on the outrigger 1 Theloadingaccessoryandcomponents1 3 must always be transportedsecurely and stored separately When necessary the counterweights may be stored in the weight box Take note Gross weight ca 200 kg Exceptions There are some occasions ...

Page 44: ...pacity is stable enough cannot be bent damaged is secured to avoidslipping Loading attachment 1 When loading with a crane forklift ensure that the lifting capacity of the crane forklift is sufﬁcient inorder tobeabletoloadsafely 2 Ensure that the applied belts chains for raising loads are without damage and have sufﬁcientdimensionsfortheweightofthe lift 3 Ensure thatthe weight speciﬁcations of the ...

Page 45: ...ositionandproperlysecuredbythemast element transport safety hook Examine the lift for any loose parts 3 Ensure that the crane has sufﬁcient lifting capacity 4 Ensure that theliftinghookofthecrane is usedforthespecifiedhoistingringofthelift only The ringislocatedontheupperendof themast system 5 Cliptheliftinghookofthecrane ontothe hoistingringofthelift ensurethatitis securely fastened before the li...

Page 46: ...oading area 8 Lower the lift carefully onto the ground and remove the forks slowly 9 Position the lift manually at the place required in the loading area 10 Engage the safety brakes on the casters that are in contact with the surface of the loading area 11 Ensure that the lift is secured properly with the appropriate belts chains in order to avoid any uncontrolled movements or any possibility of i...

Page 47: ...sthat are in contact with the surface of the loading area 6 Ensurethattheliftissecuredproperlywith the appropriate belts chains in order toavoid any uncontrolled movements or any possibility of it tipping over etc Avoid damage to any lift components when securing it Unloading 1 Ensure that you have enough space between the trailer and any possible obstructions nearby The lift may roll uncontrollab...

Page 48: ...1 98 m 1 94 m 0 81 m 2 80 m 1 98 m 1 94 m 0 81 m 2 80 m 1 98 m 1 94 m 0 81 m 2 80 m 1 98 m 1 94 m 0 81 m 2 80 m 1 98 m 2 20 m 0 84 m 2 80 m 1 98 m 2 20 m 0 84 m 2 80 m 1 98 m 2 20 m 0 84 m 2 80 m 1 98 m 2 20 m 0 84 m 2 80 m Weight Chassis Standard Equipment 1x Box incl 12 Weights Battery Trolley 6 Weights 237 kg 260 kg 313 kg 1 399 kg 1 273 kg 207 kg 296 kg 207 kg 349 kg 1 207 kg 372 kg 1 207 kg 2...

Page 49: ...elled winches and hoists Part 1 Power propelled winches DIN EN 14492 1 Cranes Power propelled winches and hoists Part 2 Power propelled hoists DIN EN 14492 2 CE Prescriptions DIN EN 12100 Safety of machinery General design principles 3 Installation and declarations of conformity from our suppliers e g engines electrical accessories etc 4 The special technical documents according to appendix VII pa...

Page 50: ...Glass and Material Lift GML 800 50 OperatingManual GML 800 Notes ...

Page 51: ...Glass and Material Lift GML 800 51 OperatingManual GML 800 Notes ...

Page 52: ...striegebiet Waldstr 35a 48488 Emsbüren Germany Tel 49 59 03 93 94 0 Fax 49 59 03 93 94 50 www wienold lifte de e mail info wienold lifte de Rental stations and service facilities Emsbüren Walsrode Brandenburg Leverkusen München ...

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Wienold Lifte GML /10, Operating Manual

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