Wieland podis CON Instructions Manual Download Page 21 | Manualshive

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Rapid assembly using basket trays

Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016

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A training video showing the mounting of the connection components, the insertion of the flat cable and

the termination of conductors is available at:

https://www.youtube.com/watch?v=LZKgNO11-kA

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Summary of Contents for podis CON

Page 1: ...podis CON podis CON Power Bus System Installation system for decentralized power distribution Instructions Product and system description Doc no BA000369 Last updated 02 2016 Rev B...

Page 2: ...his copyright are reserved for Wieland Electric GmbH Reproduction of this document or parts of this document is only permissible within the limits of the statutory provision of the Copyright Act Any m...

Page 3: ...16 3 6 Making the connection 17 Conductor assignment 18 4 Rapid assembly using basket trays 19 4 1 Example using flat cable outlet 20 5 Feeding into a power bus segment and power tapping 22 5 1 Feed...

Page 4: ...49 0 9 51 93 24 1 98 E mail info wieland electric com http eshop wieland electric com http www wieland electric com Hotline for technical support Contact person for technical questions regarding acces...

Page 5: ...of planning and commissioning of electrical installations System integrators Electricians Presentation of safety relevant information Information that warns of personal injury or property damage are...

Page 6: ...iew 1 Cable end cap 2 Cable bushing 3 7 pin connection module 4 Distributor module 5 Front plug connector 6 2 pin and 3 pin connection module 7 Pluggable outlet 7 pin with connector 8 Flat cable 9 Sea...

Page 7: ...2 System overview Wieland Electric GmbH BA000369 Rev B 02 2016 7 Example of a podis system configuration for a conveyor system...

Page 8: ...2 System overview 8 Wieland Electric GmbH BA000369 Rev B 02 2016 Example of a podis system configuration for the tower of a wind energy plant...

Page 9: ...CHWARZ UL Flat cable 7 x 4 mm XLPE finely stranded numbered cores external dimensions of approx 35 x 6 mm 600 V in accordance with UL UL 1277 free of halogen low smoke black sheath 3 1 Current carryin...

Page 10: ...able must always be closed off using the suitable end caps see ordering instructions due to the required air gaps and creepage distances It is not permitted to operate the flat cable with open ends or...

Page 11: ...party manufacturers make sure that electric separation is guaranteed for these devices separation voltage of at least 2 5 kV AC Regarding the 24 V or 50 V supply make sure that lightning protection m...

Page 12: ...up on the opposing sides of the flat cable see drawing variant B This type of mounting can also be applied for the vertical routing of flat cables However offset cable clamps with alternating stops a...

Page 13: ...s Z5 562 7553 1 Connection to distributor module 75 010 0053 1 Required tools Figure Stripping pliers 95 350 0300 0 Figure Stripping knife 95 350 0700 0 Procedure 1 Cut the cable to the desired length...

Page 14: ...tripped A training video regarding stripping of the cables and attachment of the cable end cap is available here https www youtube com watch v oLoFVR LJ w Stripping of flat cables for connection to th...

Page 15: ...he transverse direction and then 2x in the longitudinal direction on both sides The longitudinal cut should end shortly before the transverse cut in order to prevent tearing Scratching on the edges Af...

Page 16: ...ieces Z5 562 7553 1 for this purpose They are composed of a shorter part cover and a longer part which contains the screws the seal and the insulation ducts The following images illustrate the termina...

Page 17: ...the flat cable remain uninterrupted The connection is made using contact screws Microsection of a contact point penetration of the sheath and insulation con tact with the conductor through the contact...

Page 18: ...ally be assigned freely apart from PE In order to guarantee flawless interaction with other podis CON components we recommend the following assign ment for the individual cores L1 Phase 1 L2 Phase 2 L...

Page 19: ...direction of the basket tray Item No Image Description 99 801 4866 1 Connecting module FCS 4 7 SI FK FM with rapid assembly panel for mounting inside basket trays 7 pin 20 A 277 480 V 4 kV 3 VDE 600 V...

Page 20: ...contact screws Connection of the plug or functional module lock and done CAUTION The contact screws must be screwed in until they meet the stop The maximum tightening torque may not exceed 1 Nm The u...

Page 21: ...ieland Electric GmbH BA000369 Rev B 02 2016 21 A training video showing the mounting of the connection components the insertion of the flat cable and the termination of conductors is available at http...

Page 22: ...Z5 563 6553 1 and con nected there directly Advantages No feeding via round conductor and feeding module necessary Disadvantages Poor distribution of voltage and current on the power bus high current...

Page 23: ...5 3 Feeding through 7 pin connection module A round conductor is routed into the field from the switchgear cabinet This conductor is connected to the flat cable through the 7 pin connection module FC...

Page 24: ...4 VDC contact points 5 and 6 This example assumes a symmetrical load no current on neutral conductors or contact point 4 Mounting of connection and tapping modules Connection modules and flat cable ou...

Page 25: ...can be connected Screw the housing cover into place as the final step A training video detailing the connection of a round con ductor to a connection module is available at https www youtube com watc...

Page 26: ...vel terminal strips 5 predetermined breaking points 3 x podis flat cable 2 x round conduc tors M20 M25 black The distributor module 75 010 0053 1 is used for feeding into the flat cable but also for d...

Page 27: ...99 800 4866 1 Flat cable outlet FCS 4 7 SI BU FM pluggable with rapid assembly panel for bas ket trays 7 pin 20 A 277 480 V 4 kV 3 VDE 600 V UL CSA socket with plastic locking bolt protection class I...

Page 28: ...section can be made using the podis CON connection module FCS 4 7SI FK and the podis CON connector FCS 4 0 7 ST SA If the flat cable sections are to be connected in a pluggable manner a flat cable ou...

Page 29: ...NEMA 5 20 GFCI 120V20A3P podis CON plug in module with two NEMA 5 20 sockets secured by GFCI 120 V 20 A 3 pin protection class NEMA 3 humidor connected conductors L1 1 N 4 83 315 0005 1 podis CON sock...

Page 30: ...Image Description 83 240 0010 0 83 241 0030 0 podis LED Energy saving LED lights pluggable on flat cable outlets Item No 75 015 5153 1 for rough industrial environments for example wind energy plants...

Page 31: ...is ensured Required modules Item No Image Description 07 409 7256 0 Protective lid Protective lid without locking bolt without seal size 16 Cable bushing In order to terminate the RST round conductor...

Page 32: ...7 Accessories 32 Wieland Electric GmbH BA000369 Rev B 02 2016 Cable clip For mounting of podis flat cables Item No Image Description Z5 563 3000 0 Fastening clamp light gray...

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