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Ku nsts tof fsch wei ßte chni k

WIDOS

Einsteinstr. 5

Phone +49 (0) 71 52 99 39 - 0

W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen Fax

+49 (0) 71 52 99 39 - 40

Website: http://www.widos.de

Email: inf [email protected]

12.02.04

Working Instructions WIDOS HRG 14, Segment

Page 28 of 42

8. Wiring Diagrams

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Summary of Contents for HRG 14

Page 1: ...Ditzingen Heimerdingen Fax 49 0 71 52 99 39 40 Website http www widos de Email inf o widos de Headquarters D 71254 Ditzingen Heimerdingen Countrycourt Ludwigsburg HRB 973 Managing directors Armin and...

Page 2: ...orking Order of Spare Parts and After Sales Service Address of the Manufacturer WIDOS W Dommer S hne GmbH Einsteinstr 5 D 71254 Ditzingen Heimerdingen Telefon 49 71 52 99 39 0 Telefax 49 71 52 99 39 4...

Page 3: ...ice team in the factory or in our subsidiary companies We w ill help you w ith pleasure According to our interest to continuously improve our products and w orking instructions w e kindly ask you to i...

Page 4: ...the Worker 10 2 4 Measures of Organisation 10 2 5 Information about Safety Precautions 10 2 6 Instructions for the Staff 10 2 7 Dangers while Handling the Machine 10 2 8 Dangers caused by Electric Ene...

Page 5: ...ING 19 5 1 Safety Indications 19 5 2 Setting the Heating Element Temperature 20 5 3 Planing Process 20 5 4 Welding Process 21 6 WELDING LOG AND TABLES 23 6 1 Welding Segmented Bends 23 7 MAINTENANCE R...

Page 6: ...combined w ith all HRG devices A second hydraulic aggregate w ith hydraulic clamping cylinders is optionally available The ring heating element is nonstick coated electronically controlled and supervi...

Page 7: ...vel w hile using the planer is below 70 dB A When using the named pipe materials and w hen w elding below 260 C no toxicant damp arises Ambient conditions in the w elding area take care for cleanness...

Page 8: ...inder piston 63 32 1 5 Equipment and Accessories Follow ing tools and accessories are part of the delivery 1 x each Allan key short size 14 17 1 x each Allan key w ith T grip size 5 6 8 1 x each Ring...

Page 9: ...ans a possible danger for the life and the health of persons The non respect of these indications may have heavy consequences for the health This symbol means a possible dangerous situation The non re...

Page 10: ...cations on the machine have to be in a clear readable condition Every time the machine changes hands or is being rent to third persons the w orking instructions are to be sent along w ith and their im...

Page 11: ...itch 2 9 Specific Dangers 2 9 1 Danger of being burnt by Heating Element and Welding Area You can burn yourself inflammable materials can be ignited The heating element is heated up to more than 200...

Page 12: ...reconstructions may be made on the machine w ithout permission of the manufacturer Machine parts w hich are not in a perfect condition are to be replaced immediately Only use original WIDOS spare and...

Page 13: ...checked Then the heating element is inserted and the pipes are pressed against the heating element under defined adjusting pressure This process is called adjusting After the prescribed bead height be...

Page 14: ...r left right Application of the w elding force Easy dismounting and mounting of the cylinders by loosening or attaching the locking cotter pins 4 Control valve Opening and closing the movable clamping...

Page 15: ...hapter 4 12 02 04 Working Instructions WIDOS HRG 14 Segment Page 15 of 42 4 2 Extras Clamping Cylinders with Aggregate Clamping cylinder Additional aggregate for clamping cylinders 2 or 4 clamping cyl...

Page 16: ...bolt turn it until the lever show s almost vertically upw ards then remove it 12 Supporting bolt Insert the planer w ith the supporting bolts in the locking forks of the clamping rings reception box 1...

Page 17: ...olutely the turning direction 4 3 3 Working with the Planer For inserting and operating the planer the safety bolt for the planer support must be removed by turning it into direction of the arrow and...

Page 18: ...grease regularly the teflon friction free guide e g w ith teflon spray at the gap betw een carrier piece and cover sheet Never lay the planer on its knives Check the knives of the planer for sharpness...

Page 19: ...on sites is only allow ed w ith a pow er distributor w ith a FI security protective sw itch Check the oil level of the hydraulic system before each starting of the machine in order to avoid damages on...

Page 20: ...ipe ends project at least for 110 mm to the inside at the left and at the right clamping ring Planing should be performed w ith a pressure of about 20 bar Insert the planer betw een the clamping devic...

Page 21: ...devices and take care that the upper clamping rings are mounted w ith the locking forks show ing to the machine center Tighten firmly the clamping nuts respectively close the clamping cylinders and al...

Page 22: ...l time taken from the table After expiration of the heating time open the slides remove the heating element as quickly as possible put it into the protection box and close the slides smoothly The maxi...

Page 23: ...factor 1 cos angle This produces the follow ing factors Welding 15 Pipes chamfered for 7 5 1 01 Welding 22 5 Pipes chamfered for 11 25 1 02 Welding 30 Pipes chamfered for 15 1 04 Welding 45 Pipes cha...

Page 24: ...Ku nsts tof fsch wei te chni k Welding Log and Tables Chapter 6 Working Instructions WIDOS HRG 14 Segment Page 24 of 42...

Page 25: ...8 7 16 500 15 3 33 8 2 0 153 9 9 8 20 500 19 1 26 10 2 5 191 10 11 10 24 500 28 4 17 6 14 3 0 284 13 15 14 35 500 29 7 17 15 3 0 297 13 16 15 36 500 45 4 11 22 3 5 454 19 23 22 55 500 56 9 26 4 0 560...

Page 26: ...the mov ing f orce of the support must be add welding area P N mm 710 17 4 41 13 2 0 174 10 10 13 22 710 21 8 33 16 2 5 218 11 12 16 27 710 27 2 26 19 3 0 272 12 15 19 33 710 40 2 17 6 28 3 5 402 17...

Page 27: ...h pressure down OD s bar min s over welding bar time mm mm mm time pressure min s s 5 in welding area Table for PE bead up heat up Additional to the giv en bead up f orce and to the welding f orce the...

Page 28: ...1 0 286 8 14 7 25 630 19 3 33 8 1 5 333 9 17 8 30 630 24 1 26 10 1 5 381 10 21 10 37 630 35 7 17 6 15 2 0 475 14 31 15 53 710 17 4 41 9 1 0 311 9 16 9 28 710 21 8 33 11 1 5 358 10 19 11 34 710 27 2 26...

Page 29: ...l ler the pipe wall the high er the temperature P N mm bead up heat up 1000 24 5 41 17 1 5 385 11 21 17 38 1000 30 6 33 21 2 0 436 12 26 21 46 1000 38 2 26 25 2 5 492 14 33 25 56 1200 29 4 41 24 2 0 4...

Page 30: ...hine from heavy shocks 7 3 Clamping Elements For a long service life clean and grease regularly the threaded spindles and the joint parts w hich are used for clamping the pipes 7 4 Planer Check the st...

Page 31: ...steinstr 5 Phone 49 0 71 52 99 39 0 W Dommer S hne GmbH D 71254 Ditzingen Heimerdingen Fax 49 0 71 52 99 39 40 Website http www widos de Email inf o widos de 12 02 04 Working Instructions WIDOS HRG 14...

Page 32: ...Ku nsts tof fsch wei te chni k Wiring Diagrams Chapter 8 12 02 04 Working Instructions WIDOS HRG 14 Segment Page 29 of 42...

Page 33: ...Ku nsts tof fsch wei te chni k Wiring Diagrams Chapter 8 12 02 04 Working Instructions WIDOS HRG 14 Segment Page 30 of 42...

Page 34: ...Ku nsts tof fsch wei te chni k Wiring Diagrams Chapter 8 12 02 04 Working Instructions WIDOS HRG 14 Segment Page 31 of 42...

Page 35: ...hne GmbH D 71254 Ditzingen Heimerdingen Fax 49 0 71 52 99 39 40 Website http www widos de Email inf o widos de 12 02 04 Working Instructions WIDOS HRG 14 Segment Page 32 of 42 9 Spare Parts List 9 1 B...

Page 36: ...sher M 16 DIN 125 8 0125P 17 Holding device for movable clamping device 2 254117 18 Pan head screw M 10x20 DIN 912 8 0912J020 19 Linear guide L1H35 640 G40 2 on request 20 Pan head screw M 8x30 DIN 91...

Page 37: ...ch wei te chni k Spare Parts List Chapter 9 12 02 04 Working Instructions WIDOS HRG 14 Segment Page 34 of 42 9 2 Heating Element 21 22 23 18 17 19 20 16 26 24 25 27 28 32 1 2 6 38 41 7 9 11 10 34 35 3...

Page 38: ...251508 19 Pan head screw M 6x35 DIN 912 4 0912F035 20 Washer M 6 DIN 125 4 0125F 21 Guard plate 1 223505 22 Pan head screw M 5x14 DIN 912 1 0912E014 23 Washer M 5 DIN 125 1 0125E 24 Flat head screw M...

Page 39: ...h wei te chni k Spare Parts List Chapter 9 12 02 04 Working Instructions WIDOS HRG 14 Segment Page 36 of 42 9 3 Planer 17 18 3 4 19 21 24 25 26 28 1 2 13 5 7 8 9 10 11 23 24 35 36 37 14 16 32 34 38 38...

Page 40: ...for safety bolt 1 253417 19 Hexagon nut M 8 DIN 934 1 0934H 20 Chain tensioner w heel 1 253404 21 Pin of chain tensioner 1 250407 22 Wheel shaft of chain tensioner 1 253405 23 Hexagon nut M 16 DIN 93...

Page 41: ...Ku nsts tof fsch wei te chni k Spare Parts List Chapter 9 12 02 04 Working Instructions WIDOS HRG 14 Segment Page 38 of 42 9 4 Hydraulic Aggregate 15 17 14 22 13 12 21 18 19 1 2 3 4 5 6 7 8 10 11 9 20...

Page 42: ...14 8 Button for pressure setting 1 101022 9 Tank cover 1 233236 10 Pan head screw M 5x16 DIN 912 6 0912E016 11 Washer M 5 DIN 125 6 0125E 12 Protective mounting for hydraulic aggregate 1 233221 13 Val...

Page 43: ...Ku nsts tof fsch wei te chni k Spare Parts List Chapter 9 12 02 04 Working Instructions WIDOS HRG 14 Segment Page 40 of 42 9 5 Reception Box 1...

Page 44: ...tof fsch wei te chni k Spare Parts List Chapter 9 Reception Box WIDOS HRG 14 Segment Pos Name Piece Order no 1 Reception box double 1 225511 12 02 04 Working Instructions WIDOS HRG 14 Segment Page 41...

Page 45: ...y that the product Plastic Welding Machine WIDOS HRG 14 Segment to w hich this declaration refers corresponds to the follow ing norms and norming documents 1 DIN EN 292 part 1 and 2 Safety of machines...

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