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widos 6100 CNC 3.0, Working Instructions Translation

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widos 6100 CNC 3.0 Working Instructions Translation Download Page 1

Ku nst sto ffschweißtec hni k

WIDOS

 

Einsteinstr. 5 

 

Phone  +49 (0) 71 52 99 39 - 0 

W. Dommer Söhne GmbH  D-71254  Ditzingen-Heimerdingen  Fax  

+49 (0) 71 52 99 39 - 40 

 

Website:  www.widos.de 

 

Email: [email protected] 

 

Headquarters: D-71254 Ditzingen-Heimerdingen Country court Stuttgart HRB 200973 Managing director: Jürgen Dommer 

Working Instructions 

Translation 

 

Heating element butt welding machine  

with CNC control unit 

 

WIDOS

 

6100 CNC 3.0 

 

 

 

 

 

 

Keep for further use! 

Summary of Contents for 6100 CNC 3.0

Page 1: ...dingen Fax 49 0 71 52 99 39 40 Website www widos de Email info widos de Headquarters D 71254 Ditzingen Heimerdingen Country court Stuttgart HRB 200973 Managing director J rgen Dommer Working Instructi...

Page 2: ...mer entries Inventory no Place of working Order of spare parts and after sales service Address of manufacturer WIDOS W Dommer S hne GmbH Einsteinstr 5 D 71254 Ditzingen Heimerdingen Phone 49 7152 99 3...

Page 3: ...vice team in the factory or in our subsidiary companies We will help you with pleasure According to our interest to continuously improve our products and working instructions we kindly ask you to info...

Page 4: ...worker 13 2 4 Measures of organisation 13 2 5 Information about safety precautions 13 2 6 Instructions for the staff 13 2 7 Dangers while handling the machine 13 2 8 Specific dangers 14 2 8 1 Danger o...

Page 5: ...egitimacy card or ISO legitimacy card 27 5 9 1 Setting the pipe data 28 5 10 Welding process 29 5 10 1 Welding process with traceability 33 5 11 Error messages 34 5 12 More adjustemends 35 5 12 1 Sett...

Page 6: ...r for emergency power supply optional 48 7 11 Fuse for overload safety device printer plug box 48 7 12 Disposal 48 8 TRANSPORT 49 9 WIRING AND HYDRAULIC DIAGRAMS 50 10 SPARE PARTS LIST 64 10 1 Basic m...

Page 7: ...aired by persons who are trained and informed about the dangers The manufacturer is not responsible for any damages caused by inexpert handling or operation For personal injuries material and immateri...

Page 8: ...1 4 Machine overview No Denomination 1 Basic machine 2 Control unit 3 Lift off device optional 4 Heating element 5 Planer 6 Reception box 1 5 Structure of the CNC 3 0 control unit No Denomination 7 D...

Page 9: ...ge 5 V Insulation system IP 44 Hydraulic oil tank appr 1 l Attached elements Connection cable with CEE motor protective plug 16 A Power of emergency set 6 5 kVA 400 V 3 Emissions Noises exceeding 80 d...

Page 10: ...s 1 6 1 3 Heating element Power 6 0 kW Voltage 400 V 10 Current 15 A Frequency 50 Hz Outside 684 mm Surface nonstick coated Attached elements electronic temperature control control lamps cable with 16...

Page 11: ...3 4 Ah 1 8 Equipment and accessories Following accessories are part of the delivery 5 General legitimacy card 1 Key for front plate hydraulic system 1 SD card 64 MB storage capacity 1 Tool bag for 10...

Page 12: ...mportant indications for the proper use of the machine The disrespect of these indications may conduct to misfunctions and damages on the machine or on goods in the surrounding This symbol means a pos...

Page 13: ...regulations for the environmental protection must be available and followed All safety and danger indications on the machine have to be in a clear readable condition Every time the machine changes ha...

Page 14: ...ulic hoses have to be immediately replaced Make a visual inspection of the hydraulic hoses before each work beginning The hydraulic oil is inedible The hydraulic oil has to be handled and disposed of...

Page 15: ...e 2 9 Structural modifications on the machine No modifications extensions or reconstructions may be made on the machine without permission of the manufacturer In cases of non compliance any guarantee...

Page 16: ...can start welding The heating element has to be cleaned and checked before insertion and the desired temperature prescribed by the DVS must have been reached The clamped pipes drive under pressure in...

Page 17: ...dicating elements 4 1 Elements on the CNC 3 0 control unit No Denomination 1 Operating field with display 2 Reafing unit for SD card 3 Main switch 4 Outside temperature sensor 5 Plug box for planer 6...

Page 18: ...an only be moved manually After elimination of the danger the EMERGENCY Stop push button must be unlocked again by turning it in direction of arrow and the functions of buttons and open and close the...

Page 19: ...ture or the heating element is switched off Cable Connect the heating element at the corresponding plug box chapter 4 1 no 12 on the CNC control unit Eye bolt For lifting inserting the heating element...

Page 20: ...f device Insert the crane jib into the reception at the backside of the basic machine Loosen the screw and the lock washer at the hook at the top of the mast hang in the chain hoist tighten again lock...

Page 21: ...r take care that no unauthorized person has access According to VDE 0100 the use on construction sites is only allowed with a power distributor with a FI safety switch Check the oil level of the hydra...

Page 22: ...he three hexagon socket screws Dismantling of the outer fixed clamping device 5 2 1 Using small reduction inserts Small reduction inserts Pipe fittings often have only a short straight surface area on...

Page 23: ...ect the power line plug of the CNC 3 0 to the mains and be sure to have a correct mains voltage 400 V 50 Hz 5 4 Operation with Emergency Power Supply Do not connect any other current consumers to the...

Page 24: ...itimacy Cards There are 3 different types of cards which are accepted by the barcode reader 1 With each supplied machine a general legitimacy card 5 pieces is basically supplied with It is of white co...

Page 25: ...nly use SD cards purchased from WIDOS We will not be liable for any cards from other manufactures 5 6 3 Barcode For reading the barcode glide smoothly over the barcode with the barcode reader maintain...

Page 26: ...y 2nd line 000 free weldings 0000 SD card Number of free memory capacity RAM Number of free memory capacity SD card after a few seconds the display changes Attention The WICON cable may not be connect...

Page 27: ...card after a few seconds the display changes Display 2nd line please read in pipe data card Read in pipe data card with the barcode reader for changing the parameters 5 9 Programming and welding with...

Page 28: ...button or change the respective value button Start confirm and jump to the next parameter Display 2nd line mat diam wall temp PE80 355 20 1 206 button or change the respective value button Start conf...

Page 29: ...button Start confirm welding parameters Abort with button C if need be basic menu Only appears in case shortened cooling time is entered Chapter 5 12 4 Display 2 line Attn shortened cooling time In ca...

Page 30: ...y pressing buttons and for 1 pos to the right by pressing button Enter confirm by pressing button Start Abort with button C if need be basic menu Display 2nd line opening machine This message appears...

Page 31: ...pressures are displayed after a few seconds the display changes Display 2nd line alignment check start planer Unlock the planer and take planer out of the machine remove chips do not touch the surfac...

Page 32: ...up pressure and heating element temperature Display 2nd line bead up heat elem t 000 C The heating element temperature is displayed after the bead height being reached the display changes Display 2nd...

Page 33: ...ay 2nd line remove pipes parameter OK Welding completed unclamp the pipes button Start back to basic menu Display 2nd line WIDOS 6100 CNC 22 11 2002 10 10 Basic menu Current date and time 5 10 1 Weldi...

Page 34: ...the length of the last read in barcode pipe 1 up to the joint by buttons Enter Press button Start Display 2 line length of 2 pipe 000 00 mm Enter the length of the last read in barcode pipe 2 up to t...

Page 35: ...Enter Display 2 line copy _ next menu by pressing button Start Display 2 line Diag Clk WICON Param _ 10 10 next menu by pressing button Start Display 2 line Diag Clk WICON Param 10 10 Setting the tim...

Page 36: ...aram _ 10 10 press several times button Start until language appears Display 2 line Language german _ several languages are entered buttons and change the language button Enter confirm press several t...

Page 37: ...red Only appears if traceability has been selected with yes Display 2 Zeile pipe length Yes Length of pipe yes or no can be entered Wth button enter length of pipe yes press several times button Start...

Page 38: ...wn press several times button Start or after a short while appears automatically Display 2 line WIDOS 6100 CNC 22 11 2000 10 10 Basic menu 5 13 Administration of the welding data The battery buffered...

Page 39: ...line copy _ Either press Enter several times or wait until the basic menu appears after a while Display 2 line WIDOS 6100 CNC 09 43 03 05 2007 Indication of the currently entered machine type current...

Page 40: ...ues are registered on the log At the end of the welding process the welding parameters are stored in the RAM and on a PCMCIA card The voltage of the accumulator is checked during switching on of the m...

Page 41: ...ton Enter for next menu Display 2 line copy _ Button Start for next menu Display 2 line Diag Clk WICON Param _ 10 10 Setting the diagnosis number No Signification 0008 The actual position of the sledg...

Page 42: ...switched on 0030 All stored weldings are deleted By entering of 0001 all weldings stored in the RAM memory up to that time are deleted By reapeted entering of 0001 all weldings stored in the SD card...

Page 43: ...perly especially when cleaning with solvents 7 3 Clamping elements For a long service life clean and grease regularly the threaded spindles and the joint parts which are used for clamping the pipes 7...

Page 44: ...irst unscrew the lower vent screw Z1 for closing lefthand side Connect the transparent venting hose and insert it in the collecting vessel Close by pressing button until there is no more air visible i...

Page 45: ...ompany or by an authorized partner The operating staff has to be informed before the starting of the maintenance works Check the tightness of all screwed connections and tighten again if need be Check...

Page 46: ...tart although the heating element has not yet been inserted Insert heating element and confirm with Start pipes slipped in clamps Pipes were not properly clamped and are slipping through the clamping...

Page 47: ...e Identification and elimination Machine does not move forward nor backward Emergency stop is pressed A valve is not getting its command Travel cable is not plugged Travel cable is interrupted Unlock...

Page 48: ...rinter plug box The control unit does not function although the control unit is connected to the power supply the main switch is on and the Emergency Stop has not been pressed and locked In this case...

Page 49: ...t the basic machine should not be unscrewed air penetration Make sure that they are not squeezed The sensors integrated in the machine are sensitive high precision devices which need to be handled car...

Page 50: ...r 5 Phone 49 0 71 52 99 39 0 W Dommer S hne GmbH D 71254 Ditzingen Heimerdingen Fax 49 0 71 52 99 39 40 Website www widos de Email info widos de 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page...

Page 51: ...Kunststoffschwei techni k Wiring and hydraulic diagrams Chapter 9 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 51 of 76...

Page 52: ...Kunststoffschwei techni k Wiring and hydraulic diagrams Chapter 9 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 52 of 76...

Page 53: ...Kunststoffschwei techni k Wiring and hydraulic diagrams Chapter 9 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 53 of 76 Rear panel adapter X7 CNC 3 0...

Page 54: ...Kunststoffschwei techni k Wiring and hydraulic diagrams Chapter 9 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 54 of 76...

Page 55: ...Kunststoffschwei techni k Wiring and hydraulic diagrams Chapter 9 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 55 of 76...

Page 56: ...Kunststoffschwei techni k Wiring and hydraulic diagrams Chapter 9 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 56 of 76...

Page 57: ...Kunststoffschwei techni k Wiring and hydraulic diagrams Chapter 9 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 57 of 76 Emergency power board X 35 Rear Panel X 12...

Page 58: ...Kunststoffschwei techni k Wiring and hydraulic diagrams Chapter 9 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 58 of 76...

Page 59: ...Kunststoffschwei techni k Wiring and hydraulic diagrams Chapter 9 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 59 of 76...

Page 60: ...Kunststoffschwei techni k Wiring and hydraulic diagrams Chapter 9 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 60 of 76...

Page 61: ...Kunststoffschwei techni k Wiring and hydraulic diagrams Chapter 9 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 61 of 76...

Page 62: ...Kunststoffschwei techni k Wiring and hydraulic diagrams Chapter 9 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 62 of 76...

Page 63: ...Kunststoffschwei techni k Wiring and hydraulic diagrams Chapter 9 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 63 of 76 Mounting plate...

Page 64: ...Heimerdingen Fax 49 0 71 52 99 39 40 Website www widos de Email info widos de 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 64 of 76 10 Spare parts list 10 1 Basic machine 2 6 3 6 4 6 1 6 5...

Page 65: ...ydraulic cylinder 2 081106 Gascet set for cylinder 1 set D081106B Flat head screw M 6x10 DIN 7991 4 7991F010 Ring for sealing 6x9 3x1 4 D6x9 3 18 Protective hose 28 x 2 mm 6 m EA0805 19 Tension rod 2...

Page 66: ...draulic hose simple 0 83 m VSCHL61 Compressed bushing 2 VP256 Bow shaped nipple 1 VB386 Bow shaped 45 1 DKOR6 44 Holding device for filter 2 093119 45 Hexagon screw M 8 x 20 DIN 933 2 0933H020 46 Filt...

Page 67: ...Kunststoffschwei techni k Spare parts list Chapter 10 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 66 of 76 10 2 CNC control unit 12 14 7 8 9 10 11 20 21 22 1 2 3 6 17 16 18 19...

Page 68: ...1 Front cover for hydraulic 1 105011 12 Filler pipe 1 C1002002 13 Oil dip rod 1 C102001 14 Conical nipple for filler pipe 1 D24x18 5 15 Hydraulic oil 1 l HLPD032 16 Protecting cover position sensor 1...

Page 69: ...offschwei techni k Spare parts list Chapter 10 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 68 of 76 10 3 Planer 1 2 30 29 5 3 4 33 34 36 40 31 32 15 24 12 14 25 28 41 42 43 45 46 47 6 9 10...

Page 70: ...1 824111 20 Dowel spring 8 x 7 x 90 DIN 6885 1 6885H090 21 Dowel spring 8 x 7 x 18 DIN 6885 1 6885H018 22 Disc front for geared motor 1 081409 23 Flat head screw M 8x20 DIN 7991 1 7991H020 24 Chain w...

Page 71: ...on nut M 10 DIN 985 2 0985J 44 Washer M 10 DIN 125 2 0125J 45 Pan head screw M 10x45 DIN 7984 2 7984J045 46 Suspension plate for planer 1 081406 47 Counter plate 1 081407 Torx screw driver 1 TX10 27 1...

Page 72: ...stoffschwei techni k Spare parts list Chapter 10 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 70 of 76 10 4 Heating element 1 2 3 4 5 6 15 16 17 18 8 11 12 7 13 14 22 19 16 26 27 20 21 23 2...

Page 73: ...25 2 0125E 11 Spring washer M5 DIN 127 2 0127E 12 Control lamp green 3 H2105 13 Cover for terminal box 1 071555 14 French head screw M3x6 DIN 966 4 0966C006 15 Connecting cable 7 x 1 5 mm2 1 ELN01 16...

Page 74: ...Kunststoffschwei techni k Spare parts list Chapter 10 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 72 of 76 10 5 Reception box 1 2 4 3...

Page 75: ...er 10 Reception Box WIDOS 6100 CNC 3 0 Pos Name Piece Order no 1 Reception box 1 EIN6100 2 Sheet steel 2 0815201 3 Lifting screw M 16 DIN 580 2 0580P 4 Fitting cap 60x60 4 on request 27 10 2011 Workin...

Page 76: ...Kunststoffschwei techni k Spare parts list Chapter 10 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 74 of 76 10 6 Lift off device optional 5 1 2 4...

Page 77: ...OS 6100 CNC 3 0 Pos Name Piece Order no 1 Crane mast 1 auf Anfrage 2 Limit stop for crane mast 1 081122 3 Grub screw M8x20 DIN 913 2 0913H020 4 Straight pin 6x60 DIN 6325 2 6325F060 5 Jib crane GMC 10...

Page 78: ...butt welding machine with CNC control unit WIDOS 6100 CNC 3 0 to which this declaration refers corresponds to the following norms and norming documents 1 DIN EN ISO 12100 1 and 2 replacement for DIN E...

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