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ASSEMBLY OF POSTS AND STEEL CAPS

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Insert the 5.2m (Landing Station) & 5.6m (Take Off Station) posts from the 
timber set into the Strut Post Caps (item 3). Secure to post using a M12 X 
170 Hex Head as illustrated. Then drill a 6mm pilot hole through lower hole 
and insert the M10 x 80 Coach 
Screw with washer & Donut. 

Refer to page 3 for post length locations

NOTE: If using steel posts replace the Coach Screw with M10 x 40 Hex 
Head Bolts and locate in the pre threaded holes.

ASSEMBLY OF POSTS AND CROSSRAILS

Insert the 4.7m (Landing Station) & 4.95m (Take Off Station) 
posts from the timber set into the Crossrails (item 2 & 4). Drill
a 6mm pilot hole through the two side holes 
and insert the M10 x 80 Coach Screw with washer & Donut.
Then, use a M12 X 170 Hex Head through the lower hole.

Refer to page 3 for post length locations

NOTE: If using steel posts replace the Coach Screw with 
M10 x 40 Hex Head Bolts and locate in the pre threaded 
holes.

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ASSEMBLY OF RAILS TO STRUT POST CAPS

Take one of the posts with the Strut Post Cap already in place and 
attach to the Crossrail wing. The post cap should be fixed to the 
outside of the Crossrail wing as illustrated above. Connect using 
the supplied M16 x 50 Hex Head Bolt, Washer & M16 Nyloc Nut.

Repeat this procedure for all four posts so that you are left with 
two assemblies.

NOTE: The M16 x 50 Hex Head Bolts should be tight but still allow 
the legs to pivot. The final tightening can be completed once installed.

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Summary of Contents for TRADITIONAL 30M CABLE RUNWAY

Page 1: ...READ INSTALLATION INSTRUCTIONS THOROUGHLY BEFORE COMMENCING INSTALLATION OF UNIT 2 EXCAVATE FOUNDATIONS USING THE DETAIL AS SHOWN ON PAGE 2 OF THIS DOCUMENT 3 ENSURE TO CHECK AND TIGHTEN ALL FIXINGS...

Page 2: ...OF 2 4 START STATION FOUNDATIONS 300 X 300 X 300 DEEP FOUNDATIONS 750 X 850 X 800 DEEP FOUNDATIONS 1800 X 750 X 800 DEEP END STATION 25115 4 2365 1 2581 8 1498 1160 3423 2758 8 860 3089 6 30062 3 18 0...

Page 3: ...AGE OF 3 4 SURFACING LAYOUT MIN SPACE 2000 1000 1000 4000 24908 7 4000 1000 2000 1000 4000 24908 7 4000 32908 7 4000 WETPOUR AREA 106 SQ METRES 40mm WETPOUR SURFACING 61 6 LINEAR METRES WETPOUR EDGING...

Page 4: ...PAGE OF 4 4 22 GRASS SAVER TILES 1 5M X 1 0M...

Page 5: ...M10 PLAIN WASHER M10SWASH 8 13 32MM 12G WASHER M12WASH LARGE 16 14 M16 32MM PLAIN WASHER M16SWASH 8 15 M12 NYLOC NUT M12NYLOC 8 16 M16 NYLOC NUT M16NYLOC 4 17 M10 DONUT YELLOW M10DONUT 24 18 TENSIONIN...

Page 6: ...o side holes and insert the M10 x 80 Coach Screw with washer Donut Then use a M12 X 170 Hex Head through the lower hole Refer to page 3 for post length locations NOTE If using steel posts replace the...

Page 7: ...d but the minimum depth in the ground must be no less than 1050mm Ensure all shortened posts are treated or primed POST B 5600mm POST B 5600mm POST D 5200mm POST D 5200mm POST C 4700mm POST A 4950mm P...

Page 8: ...posts the top of the concrete should slope away from the posts slightly 4 Excavate the holes for the ramp frame also illustrated above and on page 3 5 Position the ramp frame into the holes and adjus...

Page 9: ...r level ground conditions The landing station should be installed 750mm lower into the ground than the mounting station The surfacing to the crossbeam centre should be 3750mm at the mounting station a...

Page 10: ...y to crease the take up drum when subjected to pressure Ensure the cable is wound neatly around the ratchet drum 14 Attach the Button Seat with the attached chain to the Cable Runner Check the distanc...

Page 11: ...tside one on the inside of tyre wall nearest main support stations Note Cable grips are not to be fitted to tyre wall where cable runner impacts Ensure that the stop dimensions illustrated on page 6 a...

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