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INDURO 145 OWNERS MANUAL 

B. MMAW OPERATION 

 

Be certain that you are wearing suitable protective clothing, gloves etc. and that you 

are working in a non-hazardous area. If necessary, refer again to the SAFE PRACTICES 
section of this manual. 

 

Connect  the  Work  Clamp  to  the  work  piece.  Place  the  desired  electrode  in    the 

Electrode Holder.  

 

Turn  on  the power switch located on the rear panel. Wait approx 5 seconds as the 

unit goes through its initiation sequence. 

 

Press  the  Weld  Mode  button  until  the  Stick  Mode  LED  is  lit. The Induro 145 keeps 

the last mode used in memory, so this step is only necessary when using a different mode 
to that used last. 

 

Select an appropriate welding current for the electrode diameter by setting the knob 

on the machine front panel. WIA AUSTARC electrodes will give the b est results. 

 

To strike the arc, drag the end of the electrode along the work piece as if striking a 

match. As the arc initiates, lift the electrode slightly away, aiming to establish an arc length 
of approximately 3mm. 

 

As  the  electrode  end  is  consumed,  feed  the  electrode  into  the  arc  in  order  to 

maintain arc length. As a general rule, the arc should be held as short as possible while 
still giving stable burn off and good weld appearance. An arc which is too long cause an 
unwieldy flow of metal with a rough weld appearance and reduced penetration. An arc too 
short leads to a narrow weld deposit and “stuttery” arc characteristics, and the electrode is 
liable to freeze onto the work piece. 

 

As the solidified weld deposit forms, move the end of the electrode s lowly along the 

weld path, aiming to maintain a pool of molten weld metal behind the arc. Decreasing this 
rate of travel will result in a wider weld deposit, and similarly increasing it will narrow the 
weld deposit. 

 

Always  fill  the  crater  which  tends  to  form  at  the  end  of  a  weld  deposit,  by  pausing 

momentarily before withdrawing the electrode to break the arc. Unfilled craters are a point 
of weakness, and can lead to weld cracking. 

FIGURE 3. STRIKING THE ARC 

Summary of Contents for INDURO 145

Page 1: ...11 Head Office and International Sales 5 Allan Street Melrose Park South Australia 5039 Telephone 08 8276 6494 Facsimile 08 8276 6327 www weldingindustries com au info weldingindustries com au OWNERS...

Page 2: ...in supplying the correct parts SAFETY Before this equipment is put into operation the SAFE PRACTICES section at the back of the manual must be read completely This will help to avoid possible injury d...

Page 3: ...d with ease in all positions vertical up or down The smooth forceful arc makes it an ideal electrode for all general mild steel applications Austarc 13S Classification E4113 A smooth running electrode...

Page 4: ...TIG torch with starter kit adaptor argon flow gauge regulator 3 SPECIFICATIONS Primary Voltage 240 Volts AC 10 50 60 Hz Maximum Primary Demand 28 Amp Rated Input Current 16 5 Amp Welding Current Rang...

Page 5: ...ungsten Arc Welding Mode is selected vi OVER TEMPERATURE INDICATOR This LED is illuminated if any internal thermal protection devices have operated vii VRD SAFE MODE INDICATOR When lit steadily this L...

Page 6: ...h time it is switched on SLEEP MODE The Induro 145 goes into sleep mode when not used for more than 10 minutes This is a low power consumption mode which includes shutting down the fan As soon as the...

Page 7: ...G It is important to select the electrode polarity in accordance with the manufacturers recommendations for that electrode Most common electrodes are operated with the electrode at positive polarity a...

Page 8: ...the arc initiates lift the electrode slightly away aiming to establish an arc length of approximately 3mm As the electrode end is consumed feed the electrode into the arc in order to maintain arc len...

Page 9: ...rate should be set in the range 2 5 litres min Tungsten electrodes for DC GTAW should be 1 2 Thoriated or Witstar This type will provide the best arc initiation arc stability and tip shape retention...

Page 10: ...le it can be transferred to the work piece Use of a copper striking plate can be used to avoid electrode contamination The electrode can also be contaminated by contact with the filler rod A contamina...

Page 11: ...low of the welding current The INDURO 145 welding power source incorporates an in built protection device which will trip if the unit is overloaded In this event the machine will not deliver welding c...

Page 12: ...Page 12 INDURO 145 OWNERS MANUAL FIGURE 5 INDURO 145 CIRCUIT DIAGRAM...

Page 13: ...2 Output Socket 25mm Dinsel 10 1 MC100 30 15A Primary Supply Cable 15 A Plug 11 1 M0004 Primary Cable Grip 12 1 M0005 Primary Cable Nut 13 1 MC100 10N Power Control PCB includes 1 E0010 Relay 14 1 MC1...

Page 14: ...Page 14 INDURO 145 OWNERS MANUAL 6 7 8 10 11 12 13 1 15 14 21 22 16 18 20 17 19 5 23 4 3 9 FIGURE 6 INDURO 145 PARTS DIAGRAM...

Page 15: ...ken pitted or spattered Recommended shade filter lens Amps TIG MMAW MIG Pulsed MIG 0 100 10 9 10 12 13 100 150 11 10 10 12 13 150 200 12 10 11 11 12 12 13 200 300 13 11 12 13 12 13 300 400 14 12 13 14...

Page 16: ...nt energy of the arc can also decompose trichlorethylene and perchlorethylene vapours to form phosgene Do not weld or cut where solvent vapours can be drawn into the welding or cutting atmosphere or w...

Page 17: ...depending on the combustible s solubility followed by purging and inerting with nitrogen or carbon dioxide and using protective equipment as recommended in AS 1674 1974 Water filling just below workin...

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