background image

Page 44

17375-6-0705

PLEASE NOTE

It is normal for appliances fabricated of steel to give off 

some expansion and/or contraction noise during the start 

up or cool down cycle. Similar noises are found with your 

furnace heat exchanger or car engine.

It is not unusual for your gas fireplace to give off some odor the 

first time it is burned. This is due to the curing of the paint and 

any undetected oil from the manufacturing process.
Please  ensure  that  your  room  is  well  ventilated  -  open  all 

windows.

It is recommended that you burn your fireplace for at least six 

(6) hours the first time you use it. If optional fan kit has been 

installed, place fan in the “OFF” position during this time.
IMPORTANT: 

Turn  off  gas  before  servicing  appliance.  It  is 

recommended that a qualified service person perform these check-

ups at the beginning of each heating season.

•  Clean Burner and Control Compartment 

  Keep the control compartment, logs, and burner areas surrounding 

the logs clean by vacuuming or brushing at least twice a year.

  Cleaning Procedure

1.  Turn off pilot light at gas valve.

2.  Remove glass front. (See Glass Removal)

3.  Vacuum burner compartment.

4.  Reinstall glass front.

5.  Ignite pilot. (See Lighting Instructions)

6.  Operate the pilot burner. If it appears abnormal call a service 

person.

•  Check Vent System

  The appliance and venting system should be inspected before 

initial use and at least annually by a qualified service person. 

Inspect the external vent cap on a regular basis to make sure 

that no debris is interfering with the air flow.

Glass Cleaning

It will be necessary to clean the glass periodically. During start-up 

condensation, which is normal, forms on the inside of the glass and 

causes lint, dust and other airborne particles to cling to the glass 

surface. Also initial paint curing may deposit a slight film on the 

glass. It is therefore recommended that the glass be cleaned two 

or three times with a non-abrasive household cleaner and warm 

water (we recommend gas fireplace glass cleaner). After that the 

glass should be cleaned two or three times during each heating 

season depending on the circumstances present.

General Glass Information

WARNING: Do not operate appliance with the glass front 

removed, cracked or broken. Replacement of the glass should 

be done by a licensed or qualified service person.

Only glass approved for use by the manufacturer in fireplace may 

be used for replacement. The glass replacement should be done 

by a licensed or qualified service person.

WARNING:

1.  The use of substitute glass will void all product warranties.

2.  Care must be taken to avoid breakage of the glass.

3.  Under  no  circumstances  should  this  appliance  be  operated 

without the glass front or with a broken glass front. Replacement 

of  the  glass  (with  gasket)  as  supplied  by  the  manufacturer 

should be done by a qualified service person.

4.  Do not abuse the glass by striking or hitting the glass.

WARNING: Do not use abrasive cleaners on glass. Do not 

attempt to clean glass when glass is hot.

Glass Removal and Replacement (Figure 55)

  1.  Remove top louver, grasp louver and pull forward.

  2.  Lower bottom louver.

  3.  Release two glass frame clamps at bottom of firebox.

  4.  Remove glass frame.

  5.  Place glass frame onto firebox.

  6.  Attach two glass frame clamps at bottom of firebox.

  7.  Align clips on top louver with slots on front posts. Replace 

top louver into fireplace.

  8.  Close bottom louver.

Louver Removal and Installation

  1.  Remove top louver, grasp louver and pull forward.

  2.  Lower bottom louver.

  3.  Align clips on top louver with slots on front posts. Replace 

top louver into fireplace.

  4.  Close bottom louver.

MAINTENANCE AND SERVICE

Figure 55

Summary of Contents for DVP42FP3

Page 1: ...nmay result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbors phone Follow the gas supplier s ...

Page 2: ...8 Operating Instructions 29 30 Wiring Diagram Standing Pilot 31 Lighting Instructions Standing Pilot 32 Troubleshooting Standing Pilot 33 Intermittent Pilot Operating Instructions 34 Intermittent Pilot Wiring Instructions 34 Intermittent Pilot Lighting Instruction 35 Intermittent Pilot Troubleshooting 36 39 RF Standing Pilot Operating Instructions 40 RF Transmitter Functions 41 RF Wiring Diagram 4...

Page 3: ...c and away from furniture and draperies The glass front or any part removed for servicing the appliance must be replaced prior to operating the appliance Work should be done by a qualified service person Keep burner and control compartment clean Vent cap is hot while fireplace is in operation Installation and repair should be done by a QUALIFIED SERVICE PERSON The appliance shouldbeinspectedbeforeus...

Page 4: ...pilot lights perform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorption on walls of new cylinders and tanks is possible Therefore people should be particularly alert and careful when new tanks or cylinders are placed in service Odor fade can occur in new tanks or r...

Page 5: ...localcodesor intheabsenceof local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code or CSA B149 1 in Canada Available from the American National Standards Institute Inc 11 West 42nd St New York N Y 10036 Warning ANY CHANGE TO THIS FIREPLACE OR ITS CONTROLS CAN BE DANGEROUS Improper installation or use of the fireplace can cause serious injury or dea...

Page 6: ...S TOP VENT KIT HORZ 4 TO 6 WALL THICKNESS 114 3mm to 152mm DVVK 5T TOP VENT KIT HORZ 8 TO 12 WALL THICKNESS 203mm to 305mm DVVK 5R REAR VENT KIT HORZ 5 TO 7 WALL THICKNESS 203mm to 305mm DVVK 5V VERTICAL VENT KIT DVVK 5F HORIZONTAL FLEX VENT KIT 4 FLEX 1 22M DVP42 DVP48 Input Btu hr Maximum 28 000 30 000 Btu hr Minimum millivolt only 19 000 20 500 KWH Maximum 8 2 8 8 Minimum 5 5 6 0 NAT Orifice 38 ...

Page 7: ...ined from the perpendicular wall and the front edge of the appliance CLEARANCES Figure 2 Combustible Material No greeting cards stockings or ornamentation of any type should be placed on or attached to the fireplace The flow of heat can ignite combustibles CABINET INSTALLATION FLUSH WALL INSTALLATION ROOM DIVIDER INSTALLATION CORNER INSTALLATION ANGLED CORNER INSTALLATION ISLAND INSTALLATION Clearan...

Page 8: ...stem at test pressures equal to or less than 1 2 psig 3 5kPa Attention If one of the procedures results in pressures in excess of 1 2 psig 14 w c 3 5 kPa on the fireplace gas valve it will result in a hazardous condition Checking Manifold Pressures Both Propane and Natural gas valves have a built in pressure regulator in the gas valve Natural gas models will have a manifold pressure of approximatel...

Page 9: ...d flue collar 4 screws from the top of the fireplace and set to the side 2 Remove the inlet cover plate and flue cover plate located on the back of the fireplace These will be used to close the top flue and inlet openings 3 Insert the insulation retainer bracket and insulation into the top flue pipe before reinstalling the flue cover plate over the top flue with 4 screws 4 Reinstall the inlet cover plate ...

Page 10: ...n drywall strip and then screwintopre drilledholesonfireplaceside Measurefrom face of fireplace to face of drywall strip to determine final depth INSTALLATION Figure 8 Vent Pipe Clearance Note Maintain one inch 1 of clearance around vertical vent pipe See Fig 9A For horizontal vent maintain a minimum 1 clearance to the bottom and sides of the vent and 3 clearance to combustibles above the vent pipe S...

Page 11: ...e sealed a 300 F minimum sealant material must be used These joints are not required to be sealed Only non combustible material using 300 F minimum adhesive if needed can be applied as facing to the fireplace surround Flush Mount Mantel Installation Figure 10 The fireplace must extend 3 4 beyond finished wall surface when using a flush mount mantel Refer to Figure 10 to locate nailing flanges on firepla...

Page 12: ... the following surfaces 1 A flat hard combustible burnable surface 2 A raised wooden platform 3 Four 4 corner supports Example Four 4 concretemasonry blocks These supports must be positioned so they contact all four 4 perimeter edges on the bottom of the unit VERTICAL 90 ELBOW WITH HORIZONTAL TERMINATION Figure 14 3 OF NON COMBUSTIBLE MATERIAL FINISHED WALL FRONT TRIM OR NON COMBUSTIBLE MATERIAL IN...

Page 13: ... 1 8 130mm to 6 2 165mm 9 229mm 8 1 8 206mm to 91 2 241mm 12 305mm 11 1 8 283mm to 12 1 2 317mm MODEL DVP 42 48 DVP 42 DVP 42 A B C 6 152mm 11 1 4 286mm to 12 3 4 324mm 4 3 4 121mm to 6 1 4 159mm 9 229mm 14 1 4 362mm to 15 3 4 400mm 7 3 4 197mm to 9 1 4 235MM 12 305mm 17 1 4 438mm to 18 3 4 476mm 10 3 4 273mm to 12 1 4 311mm DVP42 DVP48 A B B 6 152mm 4 102mm to 5 1 2 140mm 4 102mm to 5 127mm 9 229...

Page 14: ...r each 45 degree elbow installed in the horizontal run the length of the horizontal run MUSTbe reduced by 18 45cm This does not apply if the 45 degree elbows are installed on the vertical part of the vent system Reduce 3 for every 90 elbow Example According to the chart the maximum horizontal vent length is 20 and if two 45 degree elbows are required in the horizontal vent it must be reduced to 17...

Page 15: ...thdownto7 178mm belowgradelevel The 7 178mm is measured from the center of the horizontal vent pipe as it penetrates through the wall Ensurethesidewallventingclearancesareobserved Ifventing system is installed below ground we recommend a window wellwithadequateandproperdrainagetobeinstalledaround the termination area TYPICAL BASEMENT INSTALLATION Figure 20 Examples of possible venting systems usin...

Page 16: ...sitioned in its permanent location the hole through the exterior wall of the house can be cut This hole must be 12 305mm high x 10 254mm wide with its center line determined by the amount of vertical rise and horizontal run of the termination See Figure 23 When locating the hole it must be noted that the bottom of the cap must be 12 305mm above the ground level and top of the cap must be no less t...

Page 17: ...Page 17 17375 6 0705 EXAMPLES TOP VENT RUN Figure 26 Figure 27 Figure 28 ...

Page 18: ...feet SPECIAL NOTE For each 45 degree elbow installed in the horizontal run the length of the horizontal run MUST be reduced by 18 45cm This does not apply if the 45 degree elbows are installed on the vertical part of the vent system Reduce 3 for every 90 elbow Example According to the chart the maximum horizontal vent length is 20 and if two 45 degree elbows are required in the horizontal vent it ...

Page 19: ...Page 19 17375 6 0705 EXAMPLES REAR VENT RUN Figure 30 Figure 31 Figure 32 Figure 33 Model Maximum Pipe Length H1 DVP42 24 DVP48 18 Model Maximum Pipe Length H1 DVP42 24 DVP48 6 ...

Page 20: ... that minimizes the number of offsets and horizontal vent length Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust certain limitations as to vent configurations apply and must be strictly adhered to The graph showing the relationship between vertical and horizontal side wall venting will help to determine the various ve...

Page 21: ...nter line of the regulator I clearance to service regulator vent outlet 6 feet 1 8m minimum J clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 12 inches 30cm minimum for appliances 100 000 Btuh 30 kW 36 inches 90cm minimum for appliances 100 000 Btuh 30kW K clearance to a mechanical air supply inlet 6 feet 1 8m minimum L clearance above pa...

Page 22: ...ystem configuration Be certain that each succeeding vent component is securely fitted and locked into the preceding component in the vent system Figure 36 VENT SYSTEM IDENTIFICATION WALL THIMBLE MAXIMUM OF THREE 90 ELBOWS MAXIMUM OF TWO 90 ELBOWS Venting Components Simpson Dura Vent Part Number Description SD 1208 6 Pipe Length SD 1207 9 Pipe Length SD 1206 12 Pipe Length SD 1204 24 Pipe Length SD 1...

Page 23: ...49 on interior side of wall for 10 3 8 inch x 12 3 8 inch hole Attention Wall firestop hole is off set towards bottom of wall opening Securewithnailsorscrews Continuetheventrunthrough the firestop See Figure 38 FRAMING AND FINISHING 10 3 8 12 3 8 WALL FIRESTOP HOLE IS OFF SET TOWARDS BOTTOM OF WALL OPENING Figure 38 Verticalrunsofthissystemwhichpassthroughceilingsrequirethe use of ONE 1 ceiling fires...

Page 24: ...nation runabeadofsiliconesealant rated above 250 F on its outside edge too so as to make a seal to the exterior wall NOTE Woodscrewscanandshouldbereplacedwithappropriate fasteners for use on stucco brick concrete or other types of siding CAUTION If exterior walls are finished with vinyl siding or materials that could become discolored or warp it is necessary to install the vinyl siding standoff SD ...

Page 25: ...rovided See Figure C 10 Attach the Outer Vent pipe to the 8 dia Collar on the fireplace with a large band clamp provided Sealant may also be used on the outer vent connections 11 Check all vent connections for tightness Make sure horizontal venting has the proper rise and combustible clearances required Refer to venting charts in fireplace instruction manual DVVK 5F FLEX VENT INSTRUCTIONS FLEX OUT...

Page 26: ... liner and subsequently dripping out at joints Condensate can cause corrosion of caps pipe and fittings It may be caused by having excessive lateral runs too manyelbowsandexteriorportionsofthesystembeingexposed to cold weather 4 Inspectjointstoverifythatnopipesectionsorfittingshavebeen disturbedand consequently loosened Also checkmechanical supports such as wall straps or plumbers tape for rigidity ...

Page 27: ... Gas Accumulation Relief System Glass Frame Assembly and Combustion Chamber Whenever the glass frame assembly is pivoted open by a delayed ignition in the main burner the glass frame assembly gaskets and combustionchambermustbeexaminedbyaqualifiedserviceperson for damage All damaged gaskets on the glass frame assembly and combustion chamber must be replaced by a qualified service person If damage oc...

Page 28: ...r lift and pull forward 2 Lower bottom louver lift and hinge forward 3 Release two glass frame spring clamps at bottom of firebox 4 Place bottom log onto main burner Align holes on bottom log with 4 locator pins on burner 5 Place rear log on rear log shelf Place rear log so that the locator holes align with the 2 locator tabs in the log support shelf 6 Place top branch onto flat area of rear log and...

Page 29: ...teanadditionalone 1 totwo 2 minutesbeforeyouturnthe gascontrolknobfromthePILOTpositiontotheONposition This time period allows the millivolts electrical current to build up to a sufficient level allowing the gas control to operate properly 1 Follow the SAFETY and LIGHTING INSTRUCTIONS for standingpilotcontrolsfoundinthismanualandonlabelsfound in control compartment behind the door assembly CAUTION D...

Page 30: ...in the remote and immediate heat is desired turn the REMOTE OFF ON switch from the REMOTE position to the ON position Electric 120 volt Operated Remote Control FREC Connect the green and red stripped and bare wires on the REMOTE OFF ON switch wire harness to the wires on remote receiver that is a component in the FREC Turn the REMOTE OFF ON switch to the REMOTE position Follow instructions in the ...

Page 31: ...Page 31 17375 6 0705 STANDING PILOT WIRING DIAGRAM Figure 52 OPTIONAL THERMOSTAT OPTIONAL WALL SWITCH ...

Page 32: ...etal tube from gas control The pilot is behind the burner on the right side 8 Turn gas control knob counterclockwise to PILOT TO TURN OFF GAS TO FIREPLACE FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life A This appliance has a pilot which must be lighted by hand When li...

Page 33: ...sure the wire connections from the thermopile at the gas valve terminals are tight and the thermopile is fully inserted into the pilot bracket Check the thermopile with a millivolt meter Take the reading at TH TP TP terminals of the gas valve The meter should read 350 millivolts minimum while holding the valve knob depressed in the PILOT position with the pilot lit and the REMOTE OFF ON switch in ...

Page 34: ...eceiver INTERMITTENT PILOT WIRING DIAGRAM ELECTRICAL CONNECTION Figure 55 The DVPIntermittent Pilot Models with optional fan requires 120 VAC electrical hookup to the electrical box installed The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 if an external electrical source is ut...

Page 35: ...ppliance and to replace any part of the control system and any gas control which has been under water LIGHTING INSTRUCTIONS 1 STOP Read the safety information above 2 Set the thermostat to lowest setting 3 Turn off all electric power to the appliance 4 This appliance is equipped with an ignition device which automatically lights the pilot Do not try to light the pilot by hand 5 Lower louver front ...

Page 36: ...the gas line to the appliance D Do gas leak test ahead of gas control if piping has been disturbed GAS LEAKTEST Paint pipe joints with rich soap and water solution Bubbles indicate gas leak Tighten joints to stop leak STEP 2 Review Normal Operating Sequence and Module Specifications STEP 3 Reset the Module A Turn the thermostat to its lowest setting B Wait one minute As you do Steps 4 and 5 watch f...

Page 37: ...only until the timed trial for ignition period ends Then the module goes into safety lockout Lockout de energizes the first main valve operator and closes the first main valve in the gas control stopping pilot gas flow The control system must be reset by setting the thermostat below room temperature for one minute or by turning off power to the module for one minute Main Burner Operation When the pil...

Page 38: ... cable or other heavily insulated wire A Close the manual gas valve B Disconnect the ignition cable at the SPARK terminal on the module WARNING Whenperformingthefollowingsteps donottouchstripped end of jumper or SPARK terminal The ignition circuit generates 13 000 volts at 25 pf load and electrical shock can result C Energize the module and immediately touch one end of the jumper firmly to the GND ...

Page 39: ...eramic insulator and gap and correct Check boot of the ignition cable for signs of melting or buckling Take protective action to shield cable and boot from excessive temperatures Check for 24 VAC across MV MV PV terminals If no voltage replace module Check electrical connections between module and gas control If okay replace gas control Note If S8600H goes into lockout reset system Check continuit...

Page 40: ...ulation Thermostat performance Flame cycles and modulates such that heat output equals heat loss from the room Auto mode Flame fan are controlled automatically Self powered millivolt control No external power required to control gas valve and flame modulation Integrated Valve Electronics No electronics rheostat or limit installation required Failure analysis Troubleshooting with information from L...

Page 41: ...n a heated living space to make sure that the main burner is not on continuously On Mode When the control is in the ON mode the flame and fan levels and the delay timer are changed with the UP and DOWN arrow keys Status Action Set to ON Press MODE button until mode is ON Flame Press FLAME button and press UP or DOWN arrow key to change flame height Fan Press FAN button and press UP or DOWN arrow key...

Page 42: ...Page 42 17375 6 0705 RF WIRING DIAGRAM WIRING DIAGRAM WITH BLOWER Figure 56 ST ...

Page 43: ...Page 43 17375 6 0705 TANDING PILOT LIGHTING INSTRUCTIONS RF STANDING PILOT LIGHTING INSTRUCTIONS ...

Page 44: ...r airborne particles to cling to the glass surface Also initial paint curing may deposit a slight film on the glass It is therefore recommended that the glass be cleaned two or three times with a non abrasive household cleaner and warm water we recommend gas fireplace glass cleaner After that the glass should be cleaned two or three times during each heating season depending on the circumstances pre...

Page 45: ...8 29 31 30 24 33 32 34 40 38 42 39a 36a 37a 41 52 39b 34 33 32 24 30 29 28 27 31 36b 44 46 37b 33 34 32 36c 37c 31 29 28 27 24 23 30 48 49 50 51 47 45 15 26 26 26 43 MILLIVOLT BURNER ASSEMBLY INTERMITTENT PILOT BURNER ASSEMBLY RF VALVE BURNER ASSEMBLY LOG SET ASSEMBLY BLOWER ASSEMBLY RF MODELS 35 38 23 22b 22c ...

Page 46: ...IFICE FITTING 27 P203 P213 ORIFICE NAT 27 P185 P250 ORIFICE LP 28 R 5676 R 5676 AIR SHUTTER 29 11499 11499 BURNER BRACKET LEFT 30 11377 11377 BURNER BRACKET RIGHT 31 17370 17386 SLOPE BURNER 32 17368 17385 BURNER BASE PLATE ASSEMBLY 33 17369 17369 TUBING ASSEMBLY 34 R 2423 R 2423 MALE CONNECTOR 35 R 1109 R 1109 BUSHING FLUSH TYPE IP ONLY 36a R 7577 R 7577 VALVE SIT GAS NAT 36a R 7578 R 7578 VALVE ...

Page 47: ...lace 10 Installation of FBB4 optional variable speed blower assembly is completed Wiring The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 if an external electrical source is utilized This appliance is equipped with a three prong grounding plug for your protection against shock h...

Page 48: ...FBB4 OPTIONAL VARIABLE SPEED BLOWER INSTALLATION 110 VOLT AC JUNCTION BOX WHITE SPEED CONTROL FAN SWITCH GROUND BLACK FAN 1 FBB4 BLOWER ASSEMBLY COMPLETE 2 R7649 FAN CONTROL 3 R4192 SPEED CONTROL KNOB 4 R4186 SPEED CONTROL ...

Page 49: ...er components and check for damaged or missing components 2 Lower bottom louver and remove upper louver on fireplace 3 Remove glass frame assembly from fireplace 4 Remove rear logs from burner assembly 5 Place brick panel rear against rear wall in fireplace Note The top edge will have a half moon cutout relief to match up with the rear flue vent hole 6 While holding finished edge on brick panel side pl...

Page 50: ...igned to enhance the appearance of your fireplace imitating the look of authentic masonry HERRINGBONE DVP3DH DVP42 DVP4DH DVP48 Simulated Brick Panels The simulated brick panels were designed to enhance the appearance of your fireplace imitating the look of authentic masonry AGED BRICK DVP3DA DVP42 DVP4DA DVP48 ACCESSORIES DECORATIVE ACCESSORIES Decorative Louver Mission Decorative Louver Arch Decor...

Page 51: ...ine the Part Number not the Index Number and the Description of each part from the following appropriate illustration and list Be sure to give all this information Fireplace Number Part Description Fireplace Serial Number Part Number Type of Gas Propane or Natural Do not order bolts screws washers or nuts They are standard hardware items and can be purchased at any local hardware store Shipments c...

Page 52: ...ERVICE NOTES Empire Comfort Systems Inc Nine Eighteen Freeburg Ave Belleville Illinois 62220 2623 PH 618 233 7420 PH 800 851 3153 FAX 618 233 7097 FAX 800 443 8648 E MAIL info empirecomfort com WEB SITE www empirecomfort com ...

Reviews: