TABLE OF CONTENTS
EN / W-SQ16 for mobile applications / January 2009
3
3
OPERATION .................................................................................................................................................................. 19
3.1
General ............................................................................................................................................................ 19
3.2
Operating Instructions ...................................................................................................................................... 19
3.2.1
Summarised operating instructions (daily use) ................................................................................ 19
3.2.2
Extended operating instructions ...................................................................................................... 19
4
MAINTENANCE ............................................................................................................................................................. 21
4.1
Alternator .......................................................................................................................................................... 21
4.2
Engine .............................................................................................................................................................. 21
4.2.1
Preliminary instructions ................................................................................................................... 21
4.2.2
Bleeding fuel lines ........................................................................................................................... 21
4.2.3
Valve clearance ............................................................................................................................... 21
4.2.4
Replacing fuel filter .......................................................................................................................... 22
4.2.5
Replacing oil filter ............................................................................................................................ 22
4.2.6
Readjustment V-beltplacing oil filter ................................................................................................ 22
4.2.7
Air filter element .............................................................................................................................. 22
4.2.8
Air strainer element ......................................................................................................................... 22
4.3
Regular maintenance ....................................................................................................................................... 23
4.3.1
Maintenance schedule ..................................................................................................................... 24
4.3.2
Putting out of service ....................................................................................................................... 24
5
TROUBLE SHOOTING ................................................................................................................................................ 225
5.1
Alternator/ electrical faults .............................................................................................................................. 225
5.1.1
General .......................................................................................................................................... 225
5.1.2
Trouble shooting table alternator ..................................................................................................... 26
5.2
Engine faults ..................................................................................................................................................... 27
5.2.1
General ............................................................................................................................................ 27
5.2.2
Trouble shooting table engine ......................................................................................................... 28
5.2.3
Warnings ......................................................................................................................................... 30
5.2.4
Service address ............................................................................................................................... 30
5.3
Special procedures alternator ........................................................................................................................... 31
5.3.1
Residual voltage check / excitation procedure ................................................................................ 31
5.3.2
Testing rotary rectifier diodes .......................................................................................................... 31
5.3.3
Winding resistant values .................................................................................................................. 31
5.3.4
Meggering ....................................................................................................................................... 31
5.4
Special procedures engine ............................................................................................................................... 32
5.4.1
Setting the RPM .............................................................................................................................. 32
5.4.2
Adjusting valve clearance and retightening the cylinder head bolts. ............................................... 32
5.4.3
Disassembling instructions .............................................................................................................. 33
6
SPARE PARTS LIST ................................................................................................................................................... 335
MAINTENANCE LOG ............................................................................................................................................................... 37
