Whisper Power 41001105 User Manual Download | Manualshive

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Summary of Contents for 41001105

Page 1: ... D Eh M GV 2 M GV 3 M GV 3 M GV 8 M GV 10 M GV 12 and M GV 15 genverters for marine use WHISPERPOWER BV Kelvinlaan 82 9207 JB Drachten Netherlands Tel 31 512 571550 Fax 31 512 571599 www whisperpower com Art nr 40200741 ...

Page 2: ...n components to identify 9 2 4 1 M GV 2 and M GV 8 M GV 3 and M GV 10 9 2 4 2 M GV 3 M GV 12 and M GV 15 10 3 TECHNICAL INFORMATION 11 3 1 Explanation of functional parts 11 3 1 1 Control system 11 3 1 2 AC Permanent Magnet Alternator 11 3 1 3 Engine 11 3 1 4 Starter battery charging 11 3 1 5 Alarms and shut down 11 3 1 6 Control 11 3 1 7 Remote control panel 11 3 1 8 Fuel 11 3 1 9 Biodiesel 12 3 ...

Page 3: ...er 19 5 4 9 Changing the air filter element 19 5 4 10 Checking hoses and electrical connections 19 5 4 11 Servicing after 800 hours and beyond 19 5 5 Putting out of service 19 6 TROUBLESHOOTING 20 6 1 General 20 6 1 1 Failure codes 20 6 2 Alternator electrical faults 20 6 2 1 Troubleshooting table for alternator 21 6 2 Engine faults 21 6 2 1 General 21 6 2 2 Troubleshooting table for engine 21 6 2...

Page 4: ...e period is two years limited to 1000 running hours Some aspects of our guarantee scheme are given here in more detail Guarantee does not cover failures caused by misuse neglect or faulty installation Example 1 Faulty installation Seawater entering the engine is the most common cause of damage to combustion engines both propulsion and generator engines in boats The entry of water must be avoided u...

Page 5: ... is also essential to correctly identify the genverter For the daily operation of the genverter it is necessary that the operator knows the correct specifications as well 1 5 2 Identification plate All required identification data are on the identification plate The identification plate also mentions some basic features of the genverter SERIAL NUMBER The identity of the genverter is given by the s...

Page 6: ...e genverter is switched off during maintenance and or repair activities it should be secured against unexpected and unintentional switching on x remove the DDC fuse from the local control panel x remove the connections to the batteries x be sure that third parties cannot reverse the measures taken Use original spare parts only Always consult the manual before carrying out maintenance 2 1 5 Electri...

Page 7: ...atures in excess of 315 C an extremely corrosive acid is produced which cannot be removed from the skin If signs of decomposition of the material are evident or if in doubt always wear heavy duty disposable gloves 2 1 10 Warning regarding life support applications The WhisperPower two and three cylinder Genverters are not intended to be used as a component of any life support system unless a speci...

Page 8: ...s not self contained and is only operable after proper installation using additional accessories and installation materials such as a starter battery fuel supply and an exhaust system Installation accessories are listed in the installation manual and are available through the supplier of the genverter 2 3 5 Documentation Included in the delivery are x This ƵƐĞƌ Ɛ ŵĂŶƵĂů no 40200741 x An installati...

Page 9: ...noid 7 fuel line 8 injector glow plug behind 9 local control panel 10 coolant filler cap 11 oil filler cap 12 thermostat cover 13 V belt 14 stop lever 15 speed control lever Figure 2 M GV 2 and M GV 8 M GV 3 and M GV 10 service side 1 exhaust temperature switch behind panel 2 starter 3 oil pressure switch 4 exhaust manifold 5 alternator 6 air filter housing 7 Digital Diesel Control 8 Permanent Mag...

Page 10: ...id 7 fuel injection pump 8 injector 9 coolant filler cap 10 oil filler cap 11 thermostat cover coolant temperature sensor behind 12 V belt 13 oil filter Figure 4 M GV 3 M GV 12 and M GV 15 service side 1 exhaust temperature switch 2 starter 3 oil pressure switch 4 alternator 5 air filter 6 Permanent Magnet Alternator 7 earth lug 8 exhaust Figure 5 M GV 3 M GV 12 and M GV 15 reverse view 13 12 11 1...

Page 11: ...details will be shown on the display and the engine will be shut down Three parameters are being monitored oil pressure oil temperature and exhaust temperature Exhaust temperature too high indicates that the injection of cooling water into the exhaust is being blocked All alarm switches are closed when no malfunction occurs A contact is cut in the event of an alarm This means that the genverter wi...

Page 12: ...il meeting the requirements of API class CF CF 4 CH 4 CI 4 or CI 4 plus It is recommended to use lubricating oil from WhisperPower or a well known brand It is very important to use the correct oil specification Do not mix different types of oil Higher API class oils and synthetic oils are to be avoided 2 Oil viscosity We recommend 10W40 multi grade oil In very cold or hot conditions a special grad...

Page 13: ...on mounting h w 340 618 230 618mm 340 680 230 680mm 340 781 230 781mm Dry weight excl sound shield 132kg keel cooled 124kg 149kg keel cooled 141kg 187 kg keel cooled 179kg Dry weight incl sound shield 162kg keel cooled 154kg 179kg keel cooled 171kg 220 kg keel cooled 212kg Color RAL9010 signal white RAL9020 metallic black Engine Engine model Kubota Z482 Kubota D722 Kubota D1105 Emission Regulation...

Page 14: ...Insulation class H Maximum allowed winding temperature ϭϳϱȗ High voltage test 3000V Regulations and Directives CE conformity EMC directive EMC 2004 108 EC Emission EN 55022 Class A B household light industrial use Harmonics EN 61000 3 2 16A Class A Dips variations flicker EN 61000 4 11 EN6100 3 3 designed to meet Immunity EN 61000 6 2 marine suitable or better LV directive LVD 2006 95 EC Safety EN...

Page 15: ... for a second to initiate the fully automatic starting procedure In operation checks 1 Check for abnormal noise or vibration 2 Check the output parameters on the remote control display 3 Check sea water flow at exhaust outlet 4 For systems incorporating PMG switch power source ƐĞůĞĐƚŽƌ ƚŽ ŐĞŶĞƌĂƚŽƌ ƉŽƐŝƚŝŽŶ Ĩ Ă tŚŝƐƉĞƌ ǁŝƚch of Transfer System Switch is installed this operates automatically 5 Befo...

Page 16: ...the maximum rated power for short periods 2 3 hours only The high peak current is meant for the ability to start electrical devices that need a high current for starting especially electric motors and compressors from a still stand state In order to prolong the genverter Ɛ life expectancy the nominal electrical demand of the system should not exceed 70 or the genverter Ɛ rated maximum load Please ...

Page 17: ...whenever necessary WhisperPower service centre to be contacted 5 2 ALTERNATOR The alternator does not require maintenance 5 3 ENGINE 5 3 1 Preliminary instructions The first service on the engine should be carried out after 50 running hours This period also applies after a major overhaul During the first 50 hours the engine should receive special attention x Long periods of light or no load runnin...

Page 18: ...ensive breakdown When ramping up RPM the engine will probably produce some smoke After stabilizing on the right RPM for the load the exhaust should be free from soot x Check the electrical connections 5 4 3 Changing engine oil and oil filter cartridge 1 Run the engine until it is on temperature stop it and let it cool down sufficiently to allow safe working 2 Drain oil through the dipstick hole us...

Page 19: ...anging the filter clamp off the supply line The arrow on the filter housings indicates the flow direction Remove the hoses from the old filter and fit the new filter Figure 13 Fuel filter similar on all models 5 4 9 Changing the air filter element The genverter is standard supplied with an air inlet filter element Filter change depends on air quality Procedure 1 Unscrew the cover in order to gain ...

Page 20: ...tes voltage up to 650 V Remove 3 A fuse from the control panel while working on the genverter in order to prevent the engine from starting Warning code Problem NO WARNING None no warning was detected LOW STARTBAT Voltage of the start battery BAT1 is below setting NO BAT2 No second battery detected or voltage is below 5V while nominal voltage is set at 12V or 24V check connections fuses polarity of...

Page 21: ...n the engine does crank starting problems almost always originate from lack of fuel or air bubbles in the fuel pipes A failure code is displayed when a hardware failure at the engine is detected 6 2 2 Troubleshooting table for engine PROBLEM CAUSE SOLUTION Diesel engine fails to crank no response at all x Faulty fuse on the control panel Replace fuse x Battery switch off Switch on x Battery comple...

Page 22: ...es Bleed air from fuel system refer to maintenance section x Choked fuel filter Check fuel filter and replace if necessary x Disturbances on the electrical system user side Check if electrical load is fluctuating x Faulty fuel lift pump Check and repair or replace x Choked air filter x Lack of air Check the air intake x Choked exhaust system exhaust blocked Check the exhaust piping inspect inside ...

Page 23: ...n system stops the engine this can be caused by oil pressure failure loose wire or faulty alarm switch Digital Diesel Control will help to indicate failure x Faulty alarm switch sensor Refer to Chapter 3 and page 24 and the DDC operating manual for information on the alarm system Bypassing a switch can help to confirm the failure But be aware running with a by passed alarm switch can cause damage ...

Page 24: ...red Clean or replace the rings x Wear out of cylinder Have the compression measured and have the engine overhauled Over temperature x Overload Reduce the load x Exhaust choked with carbon x Cooling circuit failure Clean exhaust Contact WhisperPower service 6 2 3 Warnings Genverter must be shut off immediately if x Unusual noise comes from genverter x Exhaust gases suddenly colour dark x Engine fai...

Page 25: ... kit A 40201471 40201471 40201273 Pump repair kit B 40201472 40201472 40201274 Local control panel PCB 50209142 50209142 50209142 Digital Diesel Control Unit 40401150 40401150 40401150 Fuses 10 Amps 50212170 50212170 50212170 Fuses 3 Amps 50212154 50212154 50212154 Wiring loom complete 40401886 40401886 Digital Diesel Remote control panel 40209102 40209102 40209102 DDC Cable remote control 15 mtr ...

Page 26: ...level Inspektionskategorie Catégorie d inspection Hours on indicator Stand Betriebsstundenzähler Etat du compteur d heures Inspected by Prüfer Contrôleur Date Datum Seal stamp full address of responsible WhisperPower Service Centre only applicable to items marked Stempel bzw volle Adresse der Whisperpower Servicefirma nur für mit markierten Servicearbeiten Cachet et adresse complète du centre de s...

Page 27: ...Power Service Centre only applicable to items marked Stempel bzw volle Adresse der Whisperpower Servicefirma nur für mit markierten Servicearbeiten Cachet et adresse complète du centre de services WhisperPower seulement pour les travaux marqués 19 4400 h 1 2 20 4600 h 1 21 4800 h 1 2 3 4 22 5000 h 1 23 5200 h 1 2 24 5400 h 1 25 5600 h 1 2 3 26 5800 h 1 27 6000 h 1 2 28 6200 h 1 29 6400 h 1 2 3 4 3...

Page 28: ...omagnetic compatibility EMC Part 6 3 Generic standards Emission standard for residential commercial and light industrial environments 2006 95 EC Low Voltage Directive EN 60950 2000 Safety of information technology equipment 2004 26 EC Non Road Mobile Machinery Exhaust Emissions Directive 2006 42 EC Machinery Directive EN 842 1996 A1 2008 Safety of machinery Visual danger signals General requiremen...

Page 29: ...ersion ͻ ŝŶĞǁĂǀĞ ŝŶǀĞƌƚĞƌƐ ͻ ŶǀĞƌƚĞƌ ĐŚĂƌŐĞƌƐ ͻ ĂƚƚĞƌǇ ĐŚĂƌŐĞƌƐ ͻ DŽŶŝƚŽƌŝŶŐ ĂŶĚ ĐŽŶƚƌŽů Power Storage ͻ D ĂŶĚ ŐĞů ďĂƚƚĞƌŝĞƐ ͻ ŝƚŚŝƵŵ ion batteries ͻ ĂƚƚĞƌǇ related products ͻ ŽůĂƌ ĞŶĞƌŐǇ Power Distribution ͻ ŚŽƌĞ ƉŽǁĞƌ ĐŽŶŶĞĐƚ ͻ ĚŝƐƚƌŝďƵƚŝŽŶ ͻ ůĞĐƚƌŽůǇƐŝƐ ƉƌĞǀĞŶƚŝŽŶ ͻ ĚŝƐƚƌŝďƵƚŝŽŶ Hybrid power systems for power generation propulsion ͻ Ϯϰ ϰϴs ďĂƐĞĚ ƐǇƐƚĞŵƐ ƵƉ ƚŽ ϭϱŬt ͻ ƐǇƐƚĞŵƐ ƵƉ ƚŽ ϯϬϬŬt ĨŽƌ ƐƵƉĞ...

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Page 32: ...Kelvinlaan 82 9207 JB Drachten Netherlands Tel 31 512 571550 Fax 31 512 571599 www whisperpower com info whisperpower com ...

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