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Fitting Kit

EN

K1022W

Check and replace worn out or defective
parts.

Keep the product clean and maintained.

Never drive into a car wash with the roof
rack system fitted.

Lubricate locks and adjusting screws at
regular intervals.

Remove the products from the vehicle
when not in use. Make sure all loose parts
are stored safely.

Yakima Australia Pty Ltd
17 Hinkler Court
Brendale QLD 4500
AUSTRALIA

www.whispbar.com
www.whispbar.com.au
www.whispbar.co.nz
www.whispbar.co.uk
www.whispbar.co.za
www.whispbar.eu
www.whispbar.ca

15

Summary of Contents for K1022W

Page 1: ...K1022W Fitting Kit EN Fitting Instructions for Basic Carrier x 4 x 4 x 8 x 1 x 4 x 4 x 1 x 4 x 8 x 4 Revision No 2B 1 ...

Page 2: ...printer Cab Chassis 2dr Van 07 EU 50 kgs 110 lbs 50 kgs 110 lbs Sprinter Cab Chassis 2dr Van 07 ZA 50 kgs 110 lbs 50 kgs 110 lbs Sprinter Dual Cab 4dr Van 07 NZ 100 kgs 220 lbs 100 kgs 220 lbs Sprinter Dual Cab 4dr Van 07 AU 100 kgs 220 lbs 100 kgs 220 lbs Sprinter Dual Cab 4dr Van 07 EU 100 kgs 220 lbs 100 kgs 220 lbs Sprinter Dual Cab 4dr Van 07 ZA 100 kgs 220 lbs 100 kgs 220 lbs 2 ...

Page 3: ...sis 2dr Van 07 ZA 70mm 1290mm 2 3 4ths 50 13 16ths Sprinter Dual Cab 4dr Van 07 NZ 70mm 690mm 1290mm 1290mm 2 3 4ths 27 3 16ths 50 13 16ths 50 13 16ths Sprinter Dual Cab 4dr Van 07 AU 70mm 690mm 1290mm 1290mm 2 3 4ths 27 3 16ths 50 13 16ths 50 13 16ths Sprinter Dual Cab 4dr Van 07 EU 70mm 690mm 1290mm 1290mm 2 3 4ths 27 3 16ths 50 13 16ths 50 13 16ths Sprinter Dual Cab 4dr Van 07 ZA 70mm 690mm 129...

Page 4: ...ilicon sealant Rivet gun Attention Attaches with riveted mounts under rubber ditch mould Professional installation advised First Time Installation Remove parts from inside the package and check Contact your dealer if any parts are missing or damaged This kit fits type A B C and D These instructions show type A crossbar fitted They also apply to type B C and D 4 ...

Page 5: ...K1022W Use keys to remove covers Use hex screwdriver to reverse adjusting screw 10 turns Remove plastic clamp block by gripping bar leg with fingers and push firmly with thumbs until clamp block drops out behind leg 5 ...

Page 6: ...suit vehicle Refer to the crossbar instructions for crossbar adjustment Apply masking tape to vehicle roof in all four positions Make sure there is no interference between what you intend to carry with aerials sunroof or tailgate Apply masking tape to ditch in all four positions Place mount into position as pictured Line up the centre hole in the mounting block with the marked reference points Rep...

Page 7: ...itting Kit EN K1022W Mark reference point on masking tape with a pen Mark as shown CAUTION Maximum depth 7mm Use 7mm drillstop over supplied 4 9mm drill bit Drill two outside holes at marked positions 7 ...

Page 8: ...Fitting Kit EN K1022W Remove tape Vacuum and clean swarf from channel Treat holes to prevent corrosion Apply neutral cure silicon sealant in and around drilled holes 8 ...

Page 9: ...Fitting Kit EN K1022W Install rivets through permanent mount blocks Rivet into place Fit plastic plugs to permanent mount blocks over rivet heads Installed as shown Assemble as shown 9 ...

Page 10: ... into the vehicle s fixed points Do not over tighten Repeat for all four positions Fit nut to grubscrew Fit rubber pads supplied with fitting kit to foot Pad may vary in shape to that shown Make sure the pad fits into the holes underneath the foot 10 ...

Page 11: ...022W It is important to put the pads in the correct position on the vehicle Letters refer to the pad part numbers and position Pad Part Number A 11 04 219 Place crossbar foot over grubscrews Tighten the plastic knob 11 ...

Page 12: ... K1022W Ensure the plastic knob is in the position shown when fully tightened Tighten adjusting screw to 5 Nm 3 7 ft lb hand tight Check crossbar is securely attached to the vehicle Use keys to fit and lock covers 12 ...

Page 13: ...Fitting Kit EN K1022W CAUTION Recheck all fasteners immediately after a load is applied to the crossbars Regularly check screws are tight 13 ...

Page 14: ...icle manufacturers roof load rating if it is lower than the maximum load capacity specified in the fitting instructions Loads should not overhang the sides of the product and be evenly distributed with the lowest possible centre of gravity Long loads should be secured with non elastic straps to the front and rear of the vehicle Objects with pointed ends e g ski poles should be carried with the poi...

Page 15: ... fitted Lubricate locks and adjusting screws at regular intervals Remove the products from the vehicle when not in use Make sure all loose parts are stored safely Yakima Australia Pty Ltd 17 Hinkler Court Brendale QLD 4500 AUSTRALIA www whispbar com www whispbar com au www whispbar co nz www whispbar co uk www whispbar co za www whispbar eu www whispbar ca 15 ...

Page 16: ...ranty cover defects loss or damage resulting from accidents unlawful use of the vehicle or defects inconsistencies in the vehicle on which the product or component is fitted Liability for direct indirect special punitive incidental exemplary contractual or consequential damage or loss arising from defects faulty materials or design omissions or negligence or workmanship in the product or its compo...

Page 17: ...those instructions and of returning the product to Yakima or the Whispbar dealer will be borne by you Following receipt of the product and purchase invoice or receipt Yakima or the Whispbar dealer must inspect the product to determine whether the claim falls within the warranty If 4 1 the claim falls within the warranty Yakima will remedy any defects in materials or workmanship becoming apparent d...

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