Whirlpool FGS335E N Service Manual Download Page 1

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LIT 4321891

Printed in U.S.A.

July, 1996

SERVICE MANUAL

for the

FREESTANDING

SELF-CLEAN

GAS RANGE

Summary of Contents for FGS335E N

Page 1: ...LIT 4321891 Printed in U S A July 1996 SERVICE MANUAL for the FREESTANDING SELF CLEAN GAS RANGE ...

Page 2: ...335E W N FGS335E Q ESTATE TGS325E W THE MANUAL IS DESIGNED TO BE USED ONLY BY QUALIFIED SERVICE PERSONNEL THE SERVICE INFORMATION IS ORGANIZED TO HELP YOU EASILY FIND WHAT YOU NEED CHECK YOUR LOCAL BUILDING CODE FOR THE PROPER MODE OF INSTALLATION IN THE ABSENCE OF LOCAL CODES THIS UNIT SHOULD BE INSTALLED IN ACCORDANCE WITH THE NATIONAL STANDARD NATIONAL FUEL GAS CODE ANSI Z223 1 LATEST EDITION N...

Page 3: ...g A Conventional Burner 3 6 Removing A Spark Ignitor Switch Gas Valve 3 7 Removing The Ignitor Module A Burner Ignitor Sealed Burner Models 3 8 Removing The Ignitor Module A Burner Ignitor Conventional Burner Models 3 10 Removing The Oven Door Latch Actuator Rod Sealed Burner Models 3 12 Removing The Oven Door Latch Actuator Rod Conventional Burner Models 3 14 Removing The Latch Sensing Switches T...

Page 4: ...eshooting 4 1 Troubleshooting Chart 4 11 Oven Temperature Calibration 4 13 Error Codes 4 13 Tech Tips 5 1 Wiring Diagram 1 5 1 Wiring Diagram 2 5 2 Strip Circuits 5 3 Specifications 5 5 Model And Serial Number Explanation 5 20 Warranty 5 21 Page ...

Page 5: ...l injury WARNING Information that will help you avoid actions that could cause product damage scratches dents etc and damage to personal property NOTE Helpful information that explains a more com plicated step prior to carrying it out CAUTION WARNING Information that alerts you to potentially dan gerous conditions These conditions can cause serious personal injury burns fire and electrical shock e...

Page 6: ...n using the range Clothing could ig nite if it touches a surface burner and you could be burned 7 Do not repair or replace any part of the range unless specifically recommended in this manual All other servicing should be referred to a qualified technician 8 Do not operate the range if it is not work ing properly or if it has been damaged or dropped 9 Know where your main gas shut off valve is loc...

Page 7: ...le materials and spills due to bumping the pan 20 Do not heat unopened containers They could explode The hot contents could cause burns and container particles could cause injury 21 Do not use decorative covers or trivets over the surface burners 22 Do not store things children might want above the range Children could be burned or injured while climbing on range 23 Do not touch hot burners or are...

Page 8: ... viii NOTES ...

Page 9: ... The location should be away from strong draft areas such as windows doors and strong heating vents or fans The range should be located for convenient use in the kitchen ALL OPENINGS IN THE WALL OR FLOOR ARE TO BE SEALED AFTER THE RANGE IS IN STALLED MOBILE HOME INSTALLATION The installation of this range must conform with the ManufacturedHomeConstructionandSafetyStan dard Title 24 CFR Part 3280 f...

Page 10: ...op 30 min cabinet opening width Refer to Clearance Note above The Anti Tip bracket MUST be installed See page 1 7 for details 30 1 8 min opening width Do not seal the range to the side cabinets If the cabinet depth is greater than 24 the oven frame must extend beyond the cabinet front by 1 2 minimum 8 8 17 17 2 2 4 1 2 4 1 2 2 minimum countertop space to side wall or other combustible material Con...

Page 11: ...rivers Spirit level Pipe wrench Channel lock pliers Measuring tape 3 8 ratchet drive Hand or electric drill 1 8 wood drill bit or 3 16 carbide tipped masonry drill bit 15 16 1 2 3 8 combination wrench Mirror Safety glasses Gloves ANTI TIP BRACKET PARTS SUPPLIED 1 Anti tip bracket 2 Plastic anchors 2 Screws 10 x 1 1 2 NOTE The thick ness of the flooring may require longer screws These are available...

Page 12: ...commended The fuse must be sized as per local codes in accordance with the electri cal rating of the appliance specified on the model serial rating plate which is located on the frame behind the storage door panel The gas range must be connected with cop per wire only Wire sizes and connections must conform to the requirements of the National Electrical Code ANSI NFPA 70 latest edition and all loc...

Page 13: ...cause shock and fire hazard ELECTRONIC IGNITION SYSTEM When connecting an appliance that has an elec tronic ignition system to a 120 volt AC receptacle it is very important that the receptacle wiring is cor rectly polarized and properly grounded If the plug is not polarized properly the ignitor module will not operate correctly 1 The 120 volt AC receptacle should use 3 wires and be polarized with ...

Page 14: ...levations up to 2 000 feet For elevations above 2 000 feet contact the local ser vice company This range is factory set for use with natural gas It is designed certified by the American Gas Asso ciation A G A for natural or L P gases with the appropriate conversion The model serial rating plate has information on the type of gas that can be used If the type of gas listed does not agree with the ty...

Page 15: ...ions could result in injury front leveling leg rear leveling leg 8 Use channel lock pliers and lower the front leveling legs 1 2 turn 9 Carefully move the range to its final operating location Make sure that the rear leveling leg is engaged in the anti tip bracket slide leg in anti tip bracket 10 If you are installing the range in a mobile home secure the range to the floor Use a method that compl...

Page 16: ...penings in the floor or wall around the range installation A Typical Flexible Gas Line Fire Hazard When you make gas line connections espe cially to the pressure regulator do not make the connections too tight If you do you may crack the regulator or pipe and cause a gas leak whichcouldresultinapossiblefire orexplosion WARNING INSTALLING THE GAS LINE The following procedure is for a typical gas li...

Page 17: ...re converting the range for L P gas proceedtothenextpage Ifnot proceedto Check ing The Maintop Burner Operation on page 1 13 Fire Hazard Turn off the main gas supply before you try to stop a leak Be sure that all leaks are stopped before lighting pilots or burners Do not use an open flame to test for gas leaks Failure to follow these instructions could result in a possible fire or explosion WARNIN...

Page 18: ...ersonal Injury Hazard Do not operate the burners of this range when using L P bottled gas before converting the pressure regulator burner orifices and oven pilot adjustment screw if applicable for L P gas usage Failure to follow these instructions could result in high flames and toxic fumes causing serious injury Fire Hazard Shut off the gas supply line valve Make all conversions before turning ga...

Page 19: ...the front of the maintop to the right while lifting the right corner and unclip it then push to the left and unclip the left corner Lift the front of the maintop and prop it up SCREW MAINTOP BURNER 3 Lift each burner off the venturi and burner ignitor VENTURI MAINTOP BURNER BURNER IGNITOR LEFT VENTURI RIGHT VENTURI PUSH TO SIDE AND LIFT TO UNCLIP CLIP MAINTOP SIDE PANEL 5 Remove the left and right...

Page 20: ...burners from the burner support bracket and from over the gas valves NOTE Ifinstalled removetheshippingscrews from the burners before you remove them burner shipping screw burner gas valve 4 Removing one orifice spud at a time use a 3 8 combinationwrench andreplacethenatu ral gas orifice spuds with the L P gas orifice spuds NOTE When you are finished place the natural gas orifice spuds in a plasti...

Page 21: ...nner cone should have a very distinct blue flame that is approximately 5 8 long The outer cone will not be as distinct as the inner cone If the flame is noisy or is blowing there is too much air during combus tion If the flame is soft and not high enough there is not enough air If either of these conditions occur adjust the air shutters as shown on the next page 5 Turn the maintop burners off LO F...

Page 22: ...ewdriver blade and adjust the air shutter as needed Close the air shutter to decrease the amount of air to the flame Open the air shutter to increase the amount of air to the flame MANIFOLD PANEL KNOB SCREWS CONVENTIONAL BURNERS 1 Lift the maintop until the support rods lock SEALED BURNERS 1 Lift the maintop and prop it up see page 1 11 for the procedure 2 Remove the control knobs 3 Open the oven ...

Page 23: ... it is just snug approximately 2 1 2 turns NO NOT OVERTIGHTEN THE HOOD heat shield screws THE BROIL BURNER 1 Remove the oven racks 2 Remove the two screws shown in the illustra tion from the broil burner and lift the burner off the orifice hood THE BAKE BURNER 1 Remove the oven racks 2 Remove the two screws from the oven floor and remove the floor orifice hood broil burner hood Natural gas L P gas...

Page 24: ... burner CHECKING THE OVEN BURNER OPERATION 5 Check the flame coming from the burner bar If the flame is noisy or is blowing away from the bar there is too much air during combus tion If the flame is soft and not high enough there is not enough air If either of these conditions occur proceed to the next step 6 With the burner lit loosen the locking screw and adjust the venturi air shutter opening f...

Page 25: ...ng away from the bar there is too much air during combustion If the flame is soft and not high enough there is not enough air If either of these conditions occur refer to step 6 on page 1 16 4 Press the OFF CANCEL keypad 1 Press the BAKE keypad The BAKE indicator will light 350 will appear in the display The START indicator will begin to flash after 5 seconds Control D only 2 Press the START ENTER...

Page 26: ...d the gas to flow to the burner 2 Check the flame coming from the broil burner bar If the flame is noisy or is blowing away from the bar there is too much air during combustion If the flame is soft and not high enough there is not enough air If either of these conditions occur proceed to the next step 3 With the burner lit loosen the locking screw and adjust the air shutter opening for the best fl...

Page 27: ... is not enough air If either of these conditions occur refer to step 3 on page 1 18 4 Press the OFF CANCEL keypad Electronic Oven Control 2 1 Press the CUSTOM BROIL keypad 525 or HI will appear in the display The BROIL indicator will light The START indicator will begin to flash after 5 seconds 2 Press the START ENTER keypad The HEAT Control B only and ON indi cators will light The broil burner sh...

Page 28: ...ing pins will allow 3 Lift the door as far as possible so the slots in the hinge hangers clear the pins then rotate the top toward you and pull the hinges from the slots in the front of the range 2 ROTATE 1 LIFT 3 PULL oven door slot pin To reinstall the oven door 1 Insert the hinge hangers into the front slots of the range as far as they will go then lift the door while you push against it and ho...

Page 29: ...it mixes with air to create the proper mixture necessary for combustion At the same time line voltage is applied through the ignitor switch v to the ignitor module w which produces high voltage pulses to all of the burner ignitors x The pulses cause a spark y to occur between the burner ignitor and the grounded burner cap z which ignites the gas and air mixture at the burner head and produces a fl...

Page 30: ...lpool gas ranges has the following three main com ponents and is wired in a series parallel cir cuit see the illustration below 1 An Electronic Oven Control EOC 2 Two Carborundum Ignitors Bake Broil 3 Dual Gas Safety Valve All of the self clean gas ranges use these components When the EOC is set to the bake or broil mode and a temperature is selected the relay on the EOC closes and provides power ...

Page 31: ...o flow to the burner where the heat from the ignitor approximately 2500 F ignites it and produces a flame The ignitor will remain energized at all times when the burner is lit As soon as the oven reaches its selected temperature the EOC relay opens and power is removed from the circuit Once this occurs the ignitor cools and the bimetal arm flexes and closes the gas safety valve turning off the gas...

Page 32: ...ignitor b If the correct ampere draw is present replace the valve For safety purposes when measuring the current flow through the ignitor circuit shut off the main or the oven gas shut off valve NOTE A simple circuit is shown The actual circuit may include fuses clock selector switch or other items Diagram B Broil With the EOC programmed for the Broil mode you should obtain a read ing of 120 VAC b...

Page 33: ...LVE BROIL VALVE BAKE IGNITOR BROIL IGNITOR OVEN LIGHT GND BAKE RELAY BROIL RELAY GY GY P3 1 P3 2 DOOR LATCH SW DOOR SW OVEN TEMP SENSOR N O COM L1 N BK BK V V W W W BU BU R R BR BU GY Y Y W W W W BK BK BK OVEN TEMP SENSOR OVEN CONTROL TRANSFORMER P5 P1 1 P1 5 P1 3 P4 P1 6 P1 7 P3 1 P2 1 P3 4 P3 2 P2 4 P2 2 LATCH SOLENOID RELAY BROIL RELAY BAKE RELAY LATCH SOLENOID DOOR LATCH SW BAKE VALVE BROIL VA...

Page 34: ...ransformer to the neutral side of the line and turns the oven control on PF is displayed on the control display L1 N BK BK V V W W W BU BU R R BR BU GY Y Y W W W W BK BK BK OVEN TEMP SENSOR OVEN CONTROL TRANSFORMER P5 P1 1 P1 5 P1 3 P4 P1 6 P1 7 P3 1 P2 1 P3 4 P3 2 P2 4 P2 2 LATCH SOLENOID RELAY BROIL RELAY BAKE RELAY LATCH SOLENOID DOOR LATCH SW BAKE VALVE BROIL VALVE BAKE IGNITOR BROIL IGNITOR D...

Page 35: ...4 1 P4 4 P4 5 P3 4 P3 6 P3 7 P2 2 P2 3 P3 5 P2 1 P2 4 LATCH SOLENOID RELAY DOOR LOCK SOLENOID BAKE VALVE BROIL VALVE BAKE IGNITOR BROIL IGNITOR OVEN LIGHT GND BAKE RELAY BROIL RELAY GY GY P3 1 P3 2 DOOR LATCH SW DOOR SW OVEN TEMP SENSOR N O COM BAKE HR MIN CUSTOM BROIL AUTO CLEAN CLOCK TIME DELAY TIMER SET STOP TIMER OFF OFF CANCEL START ENTER 5 SEC HEAT BAKE BROIL LOCKED CLEAN TIMER O F ON PF ...

Page 36: ...ignitor and the BAKE valve to the neutral side of the line As electrical current flows through the BAKE ignitor it heats up When the BAKE valve opens gas flows through the burner and the hot ignitor ignites the gas and air mixture and a flame is produced The BAKE path is also through the normally closed N C contacts of the BROIL relay L1 N BK BK V V W W W BU BU R R BR BU GY Y Y W W W W BK BK BK OV...

Page 37: ...D CLEAN TIMER O F ON 350 10 30 BAKE TEMPERATURE TIME OF DAY L1 N BK BK V Y Y V BU R W R R BU BU BR W W W W BK BK G GND OVEN CONTROL TRANSFORMER P3 3 P4 3 P4 1 P4 4 P4 5 P3 4 P3 6 P3 7 P2 2 P2 3 P3 5 P2 1 P2 4 LATCH SOLENOID RELAY DOOR LOCK SOLENOID BAKE VALVE BROIL VALVE BAKE IGNITOR BROIL IGNITOR OVEN LIGHT GND BAKE RELAY BROIL RELAY GY GY P3 1 P3 2 DOOR LATCH SW DOOR SW OVEN TEMP SENSOR N O COM ...

Page 38: ...d the BROIL valve to the neutral side of the line As electrical current flows through the BROIL ignitor it heats up When the BROIL valve opens gas flows through the burner and the hot ignitor ignites the gas and air mixture and a flame is produced L1 N BK BK V V W W W BU BU R R BR BU GY Y Y W W W W BK BK BK OVEN TEMP SENSOR OVEN CONTROL TRANSFORMER P5 P1 1 P1 5 P1 3 P4 P1 6 P1 7 P3 1 P2 1 P3 4 P3 ...

Page 39: ...ED CLEAN TIMER O F ON HI 10 30 L1 N BK BK V Y Y V BU R W R R BU BU BR W W W W BK BK G GND OVEN CONTROL TRANSFORMER P3 3 P4 3 P4 1 P4 4 P4 5 P3 4 P3 6 P3 7 P2 2 P2 3 P3 5 P2 1 P2 4 LATCH SOLENOID RELAY DOOR LOCK SOLENOID BAKE VALVE BROIL VALVE BAKE IGNITOR BROIL IGNITOR OVEN LIGHT GND BAKE RELAY BROIL RELAY GY GY P3 1 P3 2 DOOR LATCH SW DOOR SW OVEN TEMP SENSOR N O COM Oven Control On BROIL Circuit...

Page 40: ... extremely hot tem peratures the oven door is latched during the CLEAN cycle and remains latched until the oven has cooled to a safe temperature The door latching operation occurs when the LATCH SOLENOID relay closes and electri cal current flows through the LATCH SOLE NOID After the CLEAN cycle has been completed the door latch will release when the oven temperature drops below 400 F L1 N BK BK V...

Page 41: ... LOCKED CLEAN TIMER O F ON 3 50 CLEAN TIME L1 N BK BK V Y Y V BU R W R R BU BU BR W W W W BK BK G GND OVEN CONTROL TRANSFORMER P3 3 P4 3 P4 1 P4 4 P4 5 P3 4 P3 6 P3 7 P2 2 P2 3 P3 5 P2 1 P2 4 LATCH SOLENOID RELAY DOOR LOCK SOLENOID BAKE VALVE BROIL VALVE BAKE IGNITOR BROIL IGNITOR OVEN LIGHT GND BAKE RELAY BROIL RELAY GY GY P3 1 P3 2 DOOR LATCH SW DOOR SW OVEN TEMP SENSOR N O COM Oven Control On B...

Page 42: ...P3 2 DOOR LATCH SW DOOR SW OVEN TEMP SENSOR N O COM Oven Control On LIGHT Circuit Refer to the illustration while you read this description When the range is plugged in line voltage is applied to the electronic oven control When the door switch or the switch in the oven control closes the line voltage travels through the light to the neutral side of the line BAKE HR MIN CUSTOM BROIL AUTO CLEAN COO...

Page 43: ...LVE SPARK IGNITOR SWITCH MANUAL OVEN LIGHT SWITCH GAS SAFETY VALVE AUTOMATIC OVEN LIGHT SWITCH OVEN LIGHT LATCH SENSING SWITCHES DOOR LATCH SOLENOID OVEN CONTROL IGNITOR MODULE PRESSURE REGULATOR BROIL BURNER IGNITOR BAKE BURNER IGNITOR OVEN TEMPERATURE SENSOR CONVENTIONAL BURNER MODELS UPPER CONSOLE CONVENTIONAL BURNER OVEN DOOR LATCH GAS VALVE SPARK IGNITOR SWITCH MANUAL OVEN LIGHT SWITCH GAS SA...

Page 44: ...ork on the gas range be careful when handling the sheet metal parts Sharp edges may be present and you can cut yourself if you are not careful Electrical Shock Hazard Disconnect from electrical supply before servic ing unit Failure to do so could result in death or electri cal shock 1 Turn off the gas to the range and disconnect the power cord from the wall outlet 2 Remove the grates and burner ca...

Page 45: ...back 7 Frombehindtherange removetheupperand loweraccesscoversandthelowerheatshield UPPER ACCESS COVER LOWER ACCESS COVER LOWER HEAT SHIELD IGNITOR MODULE UPPER CONSOLE BURNER IGNITOR 4 ROUTE WIRES THROUGH UPPER CONSOLE 8 Unplug the burner ignitor wires from the igni tor module pull them through the back of the upper console to the front and remove them from the maintop BURNER IGNITOR MAINTOP HINGE...

Page 46: ...ve the hinge pins from the old maintop and mount them to the new one 6 Install the new maintop CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp edges may be present and you can cut yourself if you are not careful Electrical Shock Hazard Disconnect from electrical supply before servic ing unit Failure to do so could result in death or electri cal shock 1 T...

Page 47: ... INSERT TAB INTO SLOT SLIDE COIL UP TO TOP OF VENTURI Electrical Shock Hazard Disconnect from electrical supply before servic ing unit Failure to do so could result in death or electri cal shock CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp edges may be present and you can cut yourself if you are not careful REMOVING A BURNER 1 Turn off the gas to the ...

Page 48: ...eassemble the range CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp edges may be present and you can cut yourself if you are not careful Electrical Shock Hazard Disconnect from electrical supply before servic ing unit Failure to do so could result in death or electri cal shock 1 Turn off the gas to the range and disconnect the power cord from the wall ou...

Page 49: ...n door and remove the three screws from the bottom of the manifold panel and remove the panel MANIFOLD PANEL KNOB SCREWS 6 Remove the burner from the defective ignitor switch gas valve 7 Pull the spark ignitor switch off the front of the defective gas valve 8 To remove a defective spark ignitor switch press a small screwdriver blade into the wire slots and pull the wires out of the connector then ...

Page 50: ... module and connect it to the terminal 8 Reassemble the range CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp edges may be present and you can cut yourself if you are not careful Electrical Shock Hazard Disconnect from electrical supply before servic ing unit Failure to do so could result in death or electri cal shock REMOVING THE IGNITOR MODULE 1 Pull t...

Page 51: ...ginal July 1996 4321891 1996 Whirlpool Corporation REMOVE UPPER ACCESS COVER IGNITOR MODULE UPPER CONSOLE BURNER IGNITOR 4 ROUTE WIRES THROUGH UPPER CONSOLE RED WHITE TO BURNER IGNITORS LOCKING TAB MOUNTING SCREW SIDE OF UPPER CONSOLE IGNITOR MODULE ...

Page 52: ... on the gas range be careful when handling the sheet metal parts Sharp edges may be present and you can cut yourself if you are not careful Electrical Shock Hazard Disconnect from electrical supply before servic ing unit Failure to do so could result in death or electri cal shock REMOVING THE IGNITOR MODULE 1 Pull the range away from the wall so that you can access the back 2 Turn off the gas to t...

Page 53: ... Service Manual Original July 1996 4321891 1996 Whirlpool Corporation REMOVE UPPER ACCESS COVER IGNITOR MODULE UPPER CONSOLE BURNER IGNITORS BRN WHT TO BURNER IGNITORS LOCKING TAB MOUNTING SCREWS SIDE OF UPPER CONSOLE IGNITOR MODULE ...

Page 54: ...rm 12 To remove the actuator rod raise it straight up andunhookitfromthesolenoidandswitch assembly bracket CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp edges may be present and you can cut yourself if you are not careful Electrical Shock Hazard Disconnect from electrical supply before servic ing unit Failure to do so could result in death or electri c...

Page 55: ...RAIL ACTUATOR ROD RUBBER SPACER INSULATION RETAINER INSULATION RETAINER PULL TOP TO REMOVE BURNER BOX PULL TOP TO REMOVE BURNER BOX 2 REAR BURNER BOX SCREWS BACK OF RANGE 13 Hook the end of the actuator rod with the shorter bend to the solenoid and switch as sembly bracket Hook the other end of the rod to the oven door latch arm ACTUATOR ROD SHORTER BEND AT BACK LONGER BEND AT FRONT 14 Reassemble ...

Page 56: ...e oven door remove the three screws from the bottom of the manifold panel and remove the panel CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp edges may be present and you can cut yourself if you are not careful Electrical Shock Hazard Disconnect from electrical supply before servic ing unit Failure to do so could result in death or electri cal shock 1 P...

Page 57: ...mbly bracket 16 Hook the end of the actuator rod with the shorter bend to the solenoid and switch as sembly bracket Hook the other end of the rod to the oven door latch arm ACTUATOR ROD SHORTER BEND AT BACK LONGER BEND AT FRONT 17 Reassemble the range UPPER ACCESS COVER LOWER ACCESS COVER LOWER HEAT SHIELD FLAT HEAD SCREWS DOOR LATCH ACTUATOR ROD ARM FRONT RAIL ACTUATOR ROD RUBBER SPACER UPPER CON...

Page 58: ... loweraccesscoversandtthelowerheatshield 4 Remove the two screws from the mechanical latch and remove it and the solenoid plunger from the bracket 5 Hook the arm of the mechanical latch over the actuator rod on the bracket and slide the solenoid plunger into the solenoid body then mountthelatch assemblytothebracket with its two screws 6 Reassemble the range REMOVING THE LATCH SENSING SWITCHES THE ...

Page 59: ...21891 1996 Whirlpool Corporation MECHANICAL LATCH MECHANICAL LATCH SCREWS LATCH SENSING SWITCHES LATCH SOLENOID SWITCH SCREW SOLENOID SCREWS SWITCH ARMS BACK OF RANGE WHT ASSEMBLY BRACKET SCREW LATCHING ARM PIN BRN LOWER ACCESS COVER LOWER HEAT SHIELD UPPER ACCESS COVER ...

Page 60: ...he manual oven light switch not on all models 7 Note the orientation of the rocker arm color on the manual oven light switch and then press the locking arms against the body of the switch and push it out of the upper console 4 Remove the oven control and green ground wire if present from the upper console It is not necessary to disconnect the wires from the control MANUAL OVEN LIGHT SWITCH WIRES C...

Page 61: ...ER CONSOLE UPPER CONSOLE END CAP END CAP POST UPPER HEAT SHIELD REMOVE THESE 3 SCREWS AT BOTH ENDS OF THE UPPER CONSOLE TO DISASSEMBLE AND REASSEMBLE THE UPPER CONSOLE GREEN GROUND WIRE REMOVE THESE TWO SCREWS TO FREE UPPER CONSOLE MANUAL OVEN LIGHT SWITCH CONTROL BRACKET ENDCAP ENDCAP POST GREEN GROUND WIRE CONSOLE PANEL OVEN CONTROL CONTROL SCREW UPPER HEAT SHIELD 3 ENDCAP SCREWS ...

Page 62: ...e on the control shaft 7 Unplug the connectors from the old oven control and reconnect them to the new oven control at the same callout P1 P2 etc location 8 Reassemble the range CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp edges may be present and you can cut yourself if you are not careful Electrical Shock Hazard Disconnect from electrical supply bef...

Page 63: ...3 Connect the wires to the new automatic oven light switch then press the oven light switch into the oven cutout 4 Reassemble the range REMOVING AN OVEN LIGHT SWITCH REMOVING THE MANUAL OVEN LIGHT SWITCH 1 Pull the range away from the wall so that you can access the back 2 Turn off the gas to the range and disconnect the power cord from the wall outlet 3 From behind the range remove the upper acce...

Page 64: ...therangewithitsmount ing hardware NOTE Make sure that the bake burner is positioned over the orifice hood GAS INLET BAKE BURNER GAS SAFETY VALVE TO MAINTOP BURNERS PRESSURE REGULATOR TO BAKE SHUTOFF VALVE TERMINALS TO BROIL BURNER GAS SHUTOFF LEVER BLUE RED WHITE WHITE MOUNTING BRACKET CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp edges may be present ...

Page 65: ...ck disconnect plug from the main harness 9 Remove the bake burner and ignitor assem bly from the oven 10 Reinstall the new bake burner and ignitor assembly and reassemble the range CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp edges may be present and you can cut yourself if you are not careful Electrical Shock Hazard Disconnect from electrical supply ...

Page 66: ...rner bracket 9 Mount the new broil ignitor to the new broil burner 10 Mount the broil burner and ignitor assembly to the oven 11 Reassemble the range CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp edges may be present and you can cut yourself if you are not careful Electrical Shock Hazard Disconnect from electrical supply before servic ing unit Failure ...

Page 67: ... 2 WIRE SENSOR CONNECTOR 2 WIRE HARNESS CONNECTOR OVEN TEMPERATURE SENSOR LOWER ACCESS COVER 3 From behind the range remove the lower access cover WARNING CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp edges may be present and you can cut yourself if you are not careful Electrical Shock Hazard Disconnect from electrical supply before servic ing unit Fai...

Page 68: ...l away from the range push the panel forward and unhook the three tabs from the slots at the front of the side panel 11 Replace the side panel IMPORTANT REAS SEMBLY NOTE When you install the side panel position the top flange under the burner box 12 Reassemble the range CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp edges may be present and you can cut ...

Page 69: ...king Products Service Manual Original July 1996 4321891 1996 Whirlpool Corporation REMOVE TOP END CAP SCREW REMOVE 5 REAR SCREWS SLOTS 3 TABS RIGHT SIDE PANEL 2 BURNER BOX SCREWS MANIFOLD PANEL MANIFOLD PANEL SCREWS KNOB ...

Page 70: ...tothenewovenlightsocket and snap the socket into the oven liner cutout 6 Screw the bulb and lens into the light socket CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp edges may be present and you can cut yourself if you are not careful Electrical Shock Hazard Disconnect from electrical supply before servic ing unit Failure to do so could result in death ...

Page 71: ... the oven and install the new gasket in its place 3 Close the oven door and check to make sure thatthegasketsealistightandevenaroundthe door WARNING CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp edges may be present and you can cut yourself if you are not careful Electrical Shock Hazard Disconnect from electrical supply before servic ing unit Failure t...

Page 72: ...e oven door on the range REMOVING THE OVEN DOOR HANDLE TOP TRIM OUTER DOOR GLASS CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp edges may be present and you can cut yourself if you are not careful Electrical Shock Hazard Disconnect from electrical supply before servic ing unit Failure to do so could result in death or electri cal shock REMOVING THE OVEN...

Page 73: ...t metal parts Sharp edges may be present and you can cut yourself if you are not careful Electrical Shock Hazard Disconnect from electrical supply before servic ing unit Failure to do so could result in death or electri cal shock 1 Turn off the gas to the range and disconnect the power cord from the wall outlet 2 Remove the oven door see page 1 20 for the procedure 3 Remove the door handle top tri...

Page 74: ...the arm on the defective hinge assembly from the broil position to the fully closed position so that it cannot snap closed accidentally and cause an injury 9 Install the new hinge assembly in the oven door liner Hook the tab at the top of the assembly into the slot in the door liner and secure the bottom with two flat head screws 10 Using the bottom of your shoe press down on the hinge assembly ar...

Page 75: ...the bottom trim to the oven door with its mounting screws 15 Mount the outer door glass top trim and the door handle to the door 16 Reinstall the oven door on the range Electrical Shock Hazard Disconnect from electrical supply before servic ing unit Failure to do so could result in death or electri cal shock CAUTION When you work on the gas range be careful when handling the sheet metal parts Shar...

Page 76: ...ace it with a new one 5 To replace a front foot remove the screws from the old foot remove the foot and replace it with a new one 6 Reinstall the storage drawer in the range and make sure that it operates smoothly CAUTION When you work on the gas range be careful when handling the sheet metal parts Sharp edges may be present and you can cut yourself if you are not careful Electrical Shock Hazard D...

Page 77: ...debris around the valve seat d Plugged vent The pressure regulator is normally replaced rather than serviced since it has few replace able or serviceable parts and is a relatively inexpensive device Occasionally it may be necessary to adjust the outgoing pressure of the pressure regulator This is done by adjusting the tension spring of the regulator A gas pressure test device called a manometer is...

Page 78: ...valve has one gas input and two gas outlets one for the bake burner and one for the broil burner It uses two iden tical electrically operated devices one for each outlet to control the gas flow The devices are made of an electric heater coil wrapped around a bimetal strip One end of the bimetal is riveted to the plate of the valve and the other end has a rubber seal attached to it that cov ers a g...

Page 79: ...e and broil burners will not oper ate a Place the oven in the BAKE mode set the oven thermostat to 350 and ob serve the bake igniter Place the oven in the BROIL mode and observe the broil ignitor b Disconnect power from the range and remove the wires from both sides of the gas safety valve Check each side of the valve with an ohmmeter If the meter reads approximately 1 Ω on each side of the gas sa...

Page 80: ... holes called the minimum flame is controlled by an adjust ment screw located in the center of the valve stem The adjustment of the minimum flame should be made at the time the range is in stalled GAS INLET GAS OUTLET WARNING 1 Gas leak at the valve a Check to see if either the knob or the valve stem is rubbing the control panel If so align the manifold pipe before replacing the valve If the align...

Page 81: ...6 5 mJ 16 kV Y 64450 2 120 VAC SCREW MOUNT 6 5 mJ 16 kV Y 64450 3 120 VAC SNAP IN 12 mJ 19 kV Y 64450 4 120 VAC SCREW MOUNT 12 mJ 19 kV Y 64450 5 120 VAC SNAP IN Y 64450 6 230 VAC SCREW MOUNT Y 64450 7 230 VAC 4 Spark Ignitor Switches 0 REF OFF ON 140 100 SWITCH PART Y 68014 3 PRINT COLOR GREEN RATING 10A 120 VAC ACTUATOR ROTATION CCW 0 REF OFF OFF ON 55 90 240 SWITCH PART Y 68014 1 PRINT COLOR BL...

Page 82: ...Disconnect from electrical supply before ser vicing unit Failure to do so could result in death or electrical shock WARNING 1 Igniter does not glow a Turn the gas off and pull the range away from the wall b Disconnect the oven igniter quick dis connect from the main harness con nector c Connect an ohmmeter across the ter minals of the igniter plug If the meter reads less than 1000 Ω check the othe...

Page 83: ... so the colored part is exposed On 4 Touch the leads of the ohmmeter to the terminals of the switch and the meter should show continuity 5 Press in on the switch rocker so that the colored area is not visible and the meter should indicate an open circuit infinity If the above results are not obtained the switch is defective and should be replaced AUTOMATIC OVEN LIGHT SWITCH MANUAL OVEN LIGHT SWITC...

Page 84: ... switch to the socket is open If the meter reads 120 volts AC go to the next step 7 Touch the AC voltmeter leads to the white lead at the light socket terminals and neutral side of the line If the meter reads zero the socket is defective If the meter reads 120 volts AC the neutral line is open OVEN LIGHT Electrical Shock Hazard Disconnect from electrical supply before ser vicing unit Failure to do...

Page 85: ... Procedure DOOR LATCH ASSEMBLY Description The purpose of the door latch is to lock the oven door during the self clean cycle The door latch assembly consists of a solenoid and a switch The latch assembly prevents the oven door from being opened during the self clean cycle when the oven temperature is above 600 F The door latch solenoid operates on a 120 volt dc pulse from the oven control When th...

Page 86: ...ntrol and the oven temperature sensor The oven temperature sensor is a Resistance Tem perature Detector RTD and is composed of a stainless steel tube with a thin film of plati num at the end It is located at the upper left rear corner of the oven cavity The RTD is a nonadjustable assembly but may be checked at room temperature or at 350 F A sensor resistance of less than 550 ohms is regarded as a ...

Page 87: ...t power attach test equipment and reapply power to test Wait for the start time to be reached Plug power cord into a live AC outlet Replace fuse or reset the breaker Clean burner ports with straight pin Burner flames lift off ports are yel low or are noisy when turned off Adjust air shutters for bake or broil burners Top burner ports are clogged Clean or replace burner The air to gas mixture is in...

Page 88: ...control panel shutdown switch Replace the motor PF shows on the display There has been a power failure Reset the clock A failure code E3 F1 etc is show ing on the display Press the CANCEL OFF keypad If the code does not disappear refer to page 4 14 and identify the cause of the error message to help you correct the problem The keypads do not operate The Control Lock has been set Press and hold the...

Page 89: ...ncrements touch and release the key pad in 1 second intervals until the de sired temperature is reached up to 35 3 To decrease the calibration temperature from the maximum setting press and re lease the BAKE keypad in 1 second inter vals The readings will change to 35 and decrease to 0 or its original temperature setting The cycle will then start over 4 To exit the temperature calibration mode pre...

Page 90: ...ere is no wire damage reference step 3 through 5 3 Disconnect the power for at least 30 seconds 4 Reapply power and observe for a minimum of 1 minute 5 If failure remains replace the control and then repeat step 4 Clean range overtemp Bake range overtemp Oven sensor shorted F3 F3 F3 F3 F3 E0 E0 E0 E0 E0 E1 E1 E1 E1 E1 E2 E2 E2 E2 E2 E3 E3 E3 E3 E3 F2 F2 F2 F2 F2 E0 E0 E0 E0 E0 E1 E1 E1 E1 E1 1 If ...

Page 91: ...K BK BK OVEN TEMP SENSOR OVEN CONTROL TRANSFORMER P5 P1 1 P1 5 P1 3 P4 P1 6 P1 7 P3 1 P2 1 P3 4 P3 2 P2 4 P2 2 LATCH SOLENOID RELAY BROIL RELAY BAKE RELAY LATCH SOLENOID DOOR LATCH SW DOOR LATCH SW BAKE VALVE BROIL VALVE BAKE IGNITOR BROIL IGNITOR IGNITOR MODULE DOOR LIGHT SW OVEN LIGHT TIMER IF EQUIPPED MANUAL OVEN LIGHT SWITCH IF EQUIPPED GND N O N O SURFACE BURNER IGNITOR SWITCHES ...

Page 92: ...P4 4 P4 5 P3 4 P3 6 P3 7 P2 2 P2 3 P3 5 P2 1 P2 4 LATCH SOLENOID RELAY DOOR LOCK SOLENOID BAKE VALVE BROIL VALVE BAKE IGNITOR BROIL IGNITOR OVEN LIGHT GND BAKE RELAY BROIL RELAY GY GY P3 1 P3 2 DOOR LATCH SW DOOR SW OVEN TEMP SENSOR N O COM IGNITOR MODULE SURFACE BURNER IGNITOR SWITCHES WIRING DIAGRAM 2 ...

Page 93: ...CONTROL OVEN CONTROL TRANSFORMER SENSOR BAKE RELAY BROIL VALVE BROIL IGNITOR BROIL RELAY P3 2 P3 1 P1 6 P1 7 P5 P2 1 P2 2 BROIL BAKE L1 N W BK BK R W V V OVEN CONTROL OVEN CONTROL TRANSFORMER SENSOR BAKE RELAY BAKE VALVE BAKE IGNITOR BROIL RELAY P3 4 P3 1 P1 6 P1 7 P5 P2 1 P2 4 QUICK DISCONNECT PLUGS 1 Y V V BU GY P1 1 W W W P2 1 BK BU P3 R ...

Page 94: ...MER SENSOR BAKE RELAY BAKE VALVE BAKE IGNITOR BROIL RELAY LATCH RELAY P3 4 P4 P3 1 P1 6 N O OVEN LIGHT SWITCH DOOR LATCH SWITCH LATCH SOLENOID P1 5 P1 1 P1 3 P1 7 PULSE 1 SECOND P5 P2 1 P2 4 CLOCK DISPLAY ON L1 N W BK OVEN CONTROL TRANSFORMER P5 P2 1 OVEN LIGHT N L1 W W BK OVEN LIGHT ...

Page 95: ... Panel 25 25 25 25 Depth With Handle 26 9 26 9 26 9 26 9 Depth With Oven Door Open 45 94 45 94 45 94 45 94 Width 29 875 29 875 29 875 29 875 Approximate Shipping Weight E E E E Backguard Features Decoration Panel Color Black Black Black White Almond Panel Construction Shape Alum New WHR Alum New WHR Alum New WHR Alum New WHR Backguard Height High High High High Oven Control Location Center Center ...

Page 96: ...mpd Stl Blk Whr Stmpd Stl Blk Whr Stmpd Stl Blk Stmpd Steel Gray Alm Drip Pans None None None None Burner Box Finish Porcelain N A N A N A Oven Control Location Center Center Center Center Knobs Color Coord w Manifold WHR Barrel WHR Barrel WHR Barrel WHR Barrel Lift Up Cooktop Yes No No No Support Rods 2 N A N A N A Main Chassis Features Cabinet Painted Painted Painted Painted Front Frame Porcelai...

Page 97: ...es Yes Yes Oven Door Vent Color Color Coord w Door Color Coord w Door Color Coord w Door Color Coord w Door Oven Door Liner Finish Porcelain Porcelain Porcelain Porcelain Oven Door Handle Whr Curved Whr Curved Whr Curved Whr Curved Lower Panel Door Lower Broiler Panel N A N A N A N A Lower Storage Drawer Yes Yes Yes Yes Drawer Front Porc Sd Pnl Coord Porc Sd Pnl Coord Porc Sd Pnl Coord Porc Sd Pnl...

Page 98: ...9 26 9 26 9 Depth With Oven Door Open 45 94 45 94 45 94 Width 29 875 29 875 29 875 Approximate Shipping Weight E E E Backguard Features Decoration Panel Color Black White Almond Black Panel Construction Shape Alum New WHR Alum New WHR Alum New WHR Backguard Height High High High Oven Control Location Center Center Center Oven Controls CT 150 EZ150 CT 150 EZ150 LEOC EZ 200 Timer In CT 150 EZ150 In ...

Page 99: ... 500 BTU 7 500 BTU L P Convertible Yes Spud Yes Spud Yes Spud Grate Type Stmpd Stl Blk Stmpd Stl Gry Al Cast Iron Blk Drip Pans None None None Burner Box Finish N A N A N A Oven Control Location Center Center Center Knobs Color Coord w Manifold WHR Barrel WHR Barrel WHR Barrel Lift Up Cooktop No No No Support Rods N A N A N A Main Chassis Features Cabinet Painted Painted Painted Front Frame Porcel...

Page 100: ... Hinge Yes Yes Yes Oven Door Vent Color Color Coord w Door Color Coord w Door Color Coord w Door Oven Door Liner Finish Porcelain Porcelain Porcelain Oven Door Handle Whr Curved Whr Curved Whr Curved Lower Panel Door Lower Broiler Panel N A N A N A Lower Storage Drawer Yes Yes Yes Drawer Front Porc Sd Pnl Coord Porc Sd Pnl Coord Porc Sd Pnl Coord Drawer Width 22 0 22 0 22 0 Drawer Height 2 95 2 95...

Page 101: ...top 36 36 Depth Overall 25 25 Depth To Manifold Panel 25 25 Depth With Handle 26 9 26 9 Depth With Oven Door Open 45 94 45 94 Width 29 875 29 875 Approximate Shipping Weight E E Backguard Features Decoration Panel Color White Almond Wht Alm Blk Panel Construction Shape Alum New WHR Alum New WHR Backguard Height High High Oven Control Location Center Center Oven Controls LEOC EZ 200 EOC EZ 300 Time...

Page 102: ...vertible Yes Spud Yes Spud Grate Type Cast Iron Gry Alm Cast Gry Alm Blk Drip Pans None None Burner Box Finish N A N A Oven Control Location Center Center Knobs Color Coord w Manifold WHR Barrel WHR Barrel Lift Up Cooktop No No Support Rods N A N A Main Chassis Features Cabinet Painted Painted Front Frame Porcelain Porcelain Leveling Legs Plastic Yes Four Yes Four Oven Features Oven Type Self Clea...

Page 103: ...w Size Yes Standard Yes Large Door Latch Yes Auto Yes Auto Removable Door Hinge Yes Yes Oven Door Vent Color Color Coord w Door Color Coord w Door Oven Door Liner Finish Porcelain Porcelain Oven Door Handle Whr Curved Whr Curved Lower Panel Door Lower Broiler Panel N A N A Lower Storage Drawer Yes Yes Drawer Front Porc Sd Pnl Coord Porc Sd Pnl Coord Drawer Width 22 0 22 0 Drawer Height 2 95 2 95 D...

Page 104: ...epth To Manifold Panel 25 25 Depth With Handle 26 9 26 9 Depth With Oven Door Open 45 94 45 94 Width 29 875 29 875 Approximate Shipping Weight E E Backguard Features Decoration Panel Color Black White Panel Construction Shape Aluminum Roper Aluminum Roper Backguard Height High High Oven Control Location Center Center Oven Controls Knob Elect Therm Knob Elect Therm Timer 1 Stem Analog 1 Stem Analog...

Page 105: ...BTU 9 000 BTU L P Convertible Yes Spud Yes Spud Grate Type Roper Stmpd Stl Black Stmpd Stl Gray Drip Pans None None Burner Box Finish Porcelain Porcelain Oven Control Location Yes Center Yes Center Knobs Color Coord w Manifold Roper Q Roper Q Lift Up Cooktop Yes Yes Support Rods 2 2 Main Chassis Features Cabinet Painted Painted Front Frame Porcelain Porcelain Leveling Legs Plastic Yes Four Yes Fou...

Page 106: ...ble Door Hinge Yes Yes Oven Door Vent Color Color Coordinated Color Coordinated Oven Door Liner Finish Porcelain Porcelain Oven Door Handle Towelbar Towelbar Lower Panel Door Lower Broiler Panel N A N A Lower Storage Drawer Yes Yes Drawer Front Porc Sd Pnl Coord Porc Sd Pnl Coord Drawer Width 22 0 22 0 Drawer Height 2 95 2 95 Drawer Depth 16 26 16 26 Glides Nylon Nylon Drawer Handle Drawn Drawn Li...

Page 107: ...sions Height Overall 46 1 Height To Maintop 36 Depth Overall 25 Depth To Manifold Panel 25 Depth With Handle 26 9 Depth With Oven Door Open 45 94 Width 29 875 Approximate Shipping Weight E Backguard Features Decoration Panel Color Black Panel Construction Shape Alum New WHR Backguard Height High Oven Control Location Center Oven Controls CT 150 EZ150 Timer In CT 150 EZ150 Countdown Timer Yes Overl...

Page 108: ... P Convertible Yes Spud Grate Type WHR Stmpd Stl Blk Drip Pans None Burner Box Finish Porcelain Oven Control Location Yes Center Knobs Color Coord w Manifold WHR Barrel Lift Up Cooktop Yes Support Rods 2 Main Chassis Features Cabinet Painted Front Frame Porcelain Leveling Legs Plastic Yes Four Oven Features Oven Type Self Clean Oven Capacity 4 65 cubic ft Oven Width 24 25 Oven Height 17 5 Oven Dep...

Page 109: ... Oven Door Type Black Glass Oven Door Window Size No Door Latch Yes Auto Removable Door Hinge Yes Oven Door Vent Color Color Coordinated Oven Door Liner Finish Porcelain Oven Door Handle WHR Curved Lower Panel Door Lower Broiler Panel N A Lower Storage Drawer Yes Drawer Front Porc Sd Pnl Coord Drawer Width N A Drawer Height N A Drawer Depth N A Glides N A Drawer Handle Drawn Literature Use Care Gu...

Page 110: ...IN RANGES 8 BUILT IN COOKTOPS 9 EYE LEVEL DOUBLE OVEN OVEN TYPE DOES NOT APPLY TO COUNTERTOPS 0 THRU 2 STANDARD CLEAN 4 THRU 9 SELF CLEAN FEATURE VARIATIONS 2 OPEN BURNER 4 OPEN BURNER 5 SEALED BURNER DOOR TYPE B GLASS DOOR L LARGE WINDOW O STEEL DOOR P STANDARD WINDOW FEATURE CODE S PILOT IGNITION E ELECTRIC IGNITION YEAR OF INTRODUCTION E 1996 COLOR CODE B BLACK ON BLACK N ALMOND Q WHITE ON WHIT...

Page 111: ...flood acts of God or use of products not approved by Whirlpool E Repairs to parts or systems caused by unauthorized modifications made to the appliance WHIRLPOOL CORPORATION SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES Some states do not allow the exclusion or limitation of incidental or consequential damages so this exclusion or limitation may not apply to you This warranty gives y...

Page 112: ...5 22 NOTES ...

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