background image

Page 5 of 8

Surface Preparation

IMPORTANT NOTICE!!!

The FastTrax™ system housing is secured to the vehicle using 3M™ VHB™ double-

sided tape. This tape offers superior bond strength that allows the FastTrax to be exposed
to inclement weather with no adhesion loss. However, the key to successful bonding lies
in  proper  preparation  of  the  mounting  surface.  The  following  section  will  outline  the
recommended  procedure  for  mounting  surface  preparation.  Your  FastTrax  system
includes  the  3M™  recommended  preparation  solution.  DO  NOT  USE  ANY  OTHER
SOLUTIONS  TO  PREPARE  THE  MOUNTING  SURFACE!  By  following  these  procedures,
your FastTrax installation will produce a successful bond with lasting adhesion. The outer
surface of the vehicle must be at least 65°F before proceding!

1.

Without

  removing  the  protective  backing  from  the  mounting  tape,  position  the  FastTrax

housing onto its mounting surface. The housing is properly positioned when it is centered on
the  vehicle  roof  with  a  1/8”  space  between  the  leading  edge  of  the  housing  and  the
windshield gasket.

2. Any part of the vehicle that

will  be  in  contact  with  the
adhesive  tape  PLUS  an
additional  inch  and  a  half
(1½)  wide  area  on  either
side of the tape will have to
be  prepared.  This  area  is
called  the  bonding  surface.
Remove 

the 

FastTrax

housing from the vehicle.

3. The  bonding  surface  must

be  completely  clean  and
dry.  Using  a  clean  lint-free
cloth,  clean  the  bonding
surface  with  an  automotive
wax and grease remover (ex:Prepsol®). Allow to dry thoroughly.

4. Shake the “3M Keel Primer” applicator (included) well before using. Following the instructions

attached  to  the  applicator,  apply  a  thin  uniform  coating  to  the  bonding  surface  using  the
minimum amount that will fully coat the surface. Allow the primer to dry thoroughly. This is
usually accomplished in 5 minutes at room temperature. Be sure the primed surface remains
free from contaminants.

5. Return the housing to the vehicle and connect the strobe/halogen cables to their respective

lightheads.  Remember  that  the  cables  must  be  connected  correctly  or  the  system  will  not
function properly.

6. Locate the ends of the adhesive tape strips indicated below. Peel approximately an inch of

the  protective  backing  away  from  the tape.  Now  fold  the  backing  so  that it  sticks out  from
under the FastTrax housing.

Area surrounding the

tape to be primed

1.5“

1.5“

Summary of Contents for FastTrax FTF1

Page 1: ... or currents Properly protect and use caution around live electrical connections Grounding or shorting of electrical connections can cause high current arcing which can cause personal injury and or vehicle damage including fire Many electronic devices used in emergency vehicles can create or be affected by electromagnetic interference Therefore after installation of any electronic device it is nec...

Page 2: ... the fuse block and the positive battery terminal WARNING All customer supplied wires that connect to the positive terminal of the battery must be sized to supply at least 125 of the maximum operating current and fused at the battery to carry the load CAUTION As it will be necessary to drill holes into the mounting surface the installer MUST be sure that no vehicle components or other vital parts ...

Page 3: ...A lighthead s identity is determined by what power supply port they are to be connected to An additional two halogen cables must be used to con nect the Take Down T D lamps to a switched 12VDC power source Use a marker to identify these cables T D1 T D2 Note Before the cables are routed the installer may wish to apply a light coating of sili cone spray to the cable s outer jacket This allows the c...

Page 4: ... down through the C pillar until it enters the trunk area of the vehicle In the trunk route the cable bundle towards the UPS158 The basic cable path is as shown Repeat this entire procedure using a cable bundle consisting of the remaining cables S3 A S3 B S4 A S4 B and TD 2 bundled together and routed along the driver side support brace Insert the cable wire terminals into their plug connectors as...

Page 5: ...e that will be in contact with the adhesive tape PLUS an additional inch and a half 1 wide area on either side of the tape will have to be prepared This area is called the bonding surface Remove the FastTrax housing from the vehicle 3 The bonding surface must be completely clean and dry Using a clean lint free cloth clean the bonding surface with an automotive wax and grease remover ex Prepsol All...

Page 6: ...inting or re painting your FastTrax housing it is important to keep in mind the following information Do not apply paint or primer to any of the black colored area immediately adjacent to the clear outer lens Do not apply paint or primer to the underside of the housing Make sure that all surfaces to be painted have been primed using primer that is suitable for ABS plastic Be sure to include the le...

Page 7: ...INPUT POWER 115 WATTS TYP OUTPUT VOLTAGE INPUT VOLTAGE 1V ON TIME 125 mS TYP OFF TIME 125 mS TYP FLASHRATE 120 DFPM 5 OUTPUT POWER 50 WATTS MAX PER OUTLET PATTERN 1 PATTERN 2 SWITCH see note ENABLE 2A 3A ENABLE 1A 4A ENABLE 1B 4B ENABLE 2B 3B 30 AMP FUSE CUSTOMER SUPPLIED BATTERY UPS158 MODEL OUTLETS A OUTLETS B S1 A S2 A S3 A S4 A ALTERNATING ALTERNATING RED BLK VIO Power Connector A Power Connec...

Page 8: ...X 5 8 PFHSMS 100 BLACK ZINC OXIDE 15 08121B 106 6 1 1 LABEL REGISTERED TRADE MARK 10 0322504 02 5 1 1 LENS NON OPTIC CLEAR 68 3183242 31 4 A R 1 A R 3 38 0522686 00 GASKET D SHAPE W PSA 01 0683334 01 ASS Y 8 STROBE 0 HAL PAINTED 2 11 483241 001 HOUSING PAINTED 1 1 11 483241 000 HOUSING AS MOLDED DESCRIPTION ASS Y 8 STROBE 0 HAL RAW PART NUMBER 01 0683334 00 ITEM QTY 20 02 0342292 01 ASS Y REFLECTO...

Reviews: