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Wiring the ISP94 Power Supply...

Locate the 4 position, pin housing that contains two RED wires and two BLACK wires. Extend these wires (using customer supplied in-
line splices) towards the vehicle’s battery. Connect the spliced, BLACK wires to the factory chassis ground adjacent to the battery. The
spliced RED wires must be connected to a user supplied, 30 amp fuse and then to the battery’s POSITIVE (+) terminal. Be sure that the
fuse is wired no farther than 2 (two) feet from the battery. The pin housing can now be plugged into the power supply outlet labeled
“POWER”. Refer to the System Illustration Sheet for your system (included in this manual) for further illustration.

WARNING: The strobe light power supply is a high voltage device. Do not remove strobe tubes or dismantle strobe light heads
in the system while it is in operation. Wait 10 minutes after turning off power before starting work or any trouble shooting.

WARNING: All customer supplied wires that connect to the positive terminal of the battery must be sized to supply
at least 125% of the maximum operating current and FUSED at the battery to carry that load. DO NOT USE CIRCUIT
BREAKERS WITH THIS PRODUCT!

Mounting the Remote Head Assembly...

Regardless of which system you are installing, there are a few common considerations when selecting a mounting location for the remote
head:

The location must allow full visibility of the remote head.

The remote head should be mounted in a location that will not be in contact with other vehicles or equipment 
that may damage the remote head.

The remote head was designed to be mounted vertically.

The mounting surface must be able to tolerate welding.

Be aware of all of the functions of your specific remote head. This will help determine the location.

With the permanent mounting location determined, the remote head can be welded into place.

Wiring the Remote Head Assembly...

STEP 1:

 

Connecting The Waterproof Housing Kit

1.

Insert the harness cable into the Flex Tube. Be sure there is approximately 3 to 5 inches of cable pulled through the other end of the
Flex Tube (See Figure 1 on page 7).

2.

Fit the Locking Cuff onto the flex tube as shown.

3.

Slide the Locking Fixture onto the cable as shown.

4.

Now slide the Primary Shaft Housing onto the cable as shown.

5.

Position the Locking Fixture inside the Primary Shaft Housing.

6.

Fit the Flex Tube completely around the end of the Primary Shaft Housing.

7.

Tighten Locking Cuff around the Primary Shaft Housing.

8.

Insert the Harness/FlexTube assembly though the wiring opening in the remote head.

9.

Secure assembly with Locking Nut.

10. Install cable clamp as shown for strain relief (to keep wires from moving inside of cable) and tighten securely.

STEP 2: Pinning The Harness Cable

NOTE: The Harness cable can not be pinned until cable is inside the Remote Head housing.

Refer to the following Table for the pinning information for your specific system:

SYSTEMS 104-A & 204-A

NOTE: Both the Driver and Passenger side cables are pinned identically

GREEN

 wire

Position A

 in the 3 position DEUTSCH connector

BLACK

 wire

Position

 

B

 in the 3 position DEUTSCH connector

WHITE

 wire

Position

 

C

 in the 3 position DEUTSCH connector

Summary of Contents for DOT3 System 104 Series

Page 1: ...arcing which can cause personal injury and or vehicle damage including fire Many electronic devices used in emergency vehicles can create or be affected by electromagnetic interference Therefore after...

Page 2: ...IT IS A VIOLATION OF THE FEDERAL MOTOR VEHICLE SAFETY STANDARD FOR THE THIRD BRAKE LIGHT AS WELL AS REAR BRAKE LIGHTS FUNCTIONS THAT BLACK OUT THE REAR BRAKE LIGHTS SOMETIMES CALLED BRAKE LIGHT CUT OU...

Page 3: ...page 6 Wiring the Remote Head Assembly page 6 Systems 104 A and 204 A page 6 Systems 104 B and 204 B page 7 Systems 104 D 104 H or 204 D page 9 Mounting Wiring the Dual Switch Assembly page 10 Illust...

Page 4: ...t Strobe Power Supply w Diagnostix 1 01 0668156 00 9 Connector DOT Waterproof Cable Driver Side 30 Foot 1 02 0262508 00 9 Connector DOT Waterproof Cable Passenger Side 30 Foot 1 02 0262508 01 Dual Swi...

Page 5: ...must be dry and free from elements that could damage the unit road salt sand snow The power supply should not be exposed to excessive heat The mounting area should be easily accessible for wiring and...

Page 6: ...t with other vehicles or equipment that may damage the remote head The remote head was designed to be mounted vertically The mounting surface must be able to tolerate welding Be aware of all of the fu...

Page 7: ...river Side End of cable towards Power Supply RED wire Connect with Set Screw Connectors to RED wire on Harness Kit Insert other end of RED Harness Kit wire into Position 1 of connector BLACK wire Conn...

Page 8: ...ness Kit wire into Position 3 of connector Connect pin housing to OUTLET 3 NOTE The remaining wires are to be connected as follows If a wire is designated for a specific lamp ex Driver Side Tail Light...

Page 9: ...ousing to OUTLET 1 NOTE The remaining wires are to be connected as follows If a wire is designated for a specific lamp ex Driver Side Tail Light that wire must be connected to the existing factory cir...

Page 10: ...or pinch the wires The factory harness may depending on vehicle design include a service loop that will keep the wires from being damaged or broken by the movement of the dump body Mounting and wiring...

Page 11: ...4 A SYSTEM ILLUSTRATION FOR REAR DRIVER S SIDE REMOTE HEAD BLACK GREEN WHITE INLINE SPLICE 3 CONNECTOR DOT WATERPROOF CABLE 30 FOOT 1 2 3 1 2 3 BLACK WHITE GREEN BLACK WHITE GREEN WHITE GREEN BLACK 5...

Page 12: ...BROWN GREEN YELLOW AUX WIRE ORANGE STROBE LIGHT NO CONNECTION BRAKE TAIL TURN SIGNAL LIGHT A B C A B C A B C NO CONNECTION STROBE LIGHT BRAKE TAIL TURN SIGNAL LIGHT AUX WIRE VIOLET GREEN BROWN BLUE O...

Page 13: ...IVER S SIDE REMOTE HEAD BLACK RED WHITE BLUE VIOLET BROWN GREEN YELLOW AUX WIRE ORANGE STROBE LIGHT BACK UP LIGHT BRAKE TAIL TURN SIGNAL LIGHT A B C A B C A B C BROWN GREEN BLUE ORANGE YELLOW BLACK RE...

Page 14: ...14 6 25 5 10 0 218 7 32 dia POWER SUPPLY OUTLINE DRILLING TEMPLATE FOR ISP94 POWER SUPPLY The template s included with this manual MAY NOT BE TO SCALE CONFIRM ALL DIMENSIONS Before drilling IMPORTANT...

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