background image

Page 2

WARNING!

DISCONNECTING  THE  VEHICLE  BRAKE  LAMP
CIRCUIT USING ANY SIRENS WITH RELAY OUTPUTS
OR  SWITCH  CONTROLLERS  COULD  CAUSE
VEHICLE OR PROPERTY DAMAGE, SERIOUS INJURY
OR EVEN DEATH.

DISABLING  THIS  CIRCUIT  IS  A  VIOLATION  OF  THE
FEDERAL  MOTOR  VEHICLE  SAFETY  STANDARD
FOR  THE  THIRD  BRAKE  LIGHT, AS  WELL AS  REAR
BRAKE LIGHTS.

FUNCTIONS  THAT  BLACK  OUT  THE  REAR  BRAKE
LIGHTS  (SOMETIMES  CALLED  “BRAKE  LIGHT  CUT
OUT”)  MAY  INTERFERE  WITH  THE  BRAKE  SHIFT
LOCK  MECHANISM,  AND  CAUSE  THE  VEHICLE  TO
MOVE UNEXPECTEDLY AND DANGEROUSLY.

DISCONNECTING  THE  BRAKE  LIGHTS  IN  ANY  WAY
IS AT YOUR 

OWN

 RISK AND IS 

NOT

 RECOMMENDED

BY WHELEN.

Summary of Contents for DOT3 System 104 Series

Page 1: ...arcing which can cause personal injury and or vehicle damage including fire Many electronic devices used in emergency vehicles can create or be affected by electromagnetic interference Therefore after...

Page 2: ...IT IS A VIOLATION OF THE FEDERAL MOTOR VEHICLE SAFETY STANDARD FOR THE THIRD BRAKE LIGHT AS WELL AS REAR BRAKE LIGHTS FUNCTIONS THAT BLACK OUT THE REAR BRAKE LIGHTS SOMETIMES CALLED BRAKE LIGHT CUT OU...

Page 3: ...page 6 Wiring the Remote Head Assembly page 6 Systems 104 A and 204 A page 6 Systems 104 B and 204 B page 7 Systems 104 D 104 H or 204 D page 9 Mounting Wiring the Dual Switch Assembly page 10 Illust...

Page 4: ...t Strobe Power Supply w Diagnostix 1 01 0668156 00 9 Connector DOT Waterproof Cable Driver Side 30 Foot 1 02 0262508 00 9 Connector DOT Waterproof Cable Passenger Side 30 Foot 1 02 0262508 01 Dual Swi...

Page 5: ...must be dry and free from elements that could damage the unit road salt sand snow The power supply should not be exposed to excessive heat The mounting area should be easily accessible for wiring and...

Page 6: ...t with other vehicles or equipment that may damage the remote head The remote head was designed to be mounted vertically The mounting surface must be able to tolerate welding Be aware of all of the fu...

Page 7: ...river Side End of cable towards Power Supply RED wire Connect with Set Screw Connectors to RED wire on Harness Kit Insert other end of RED Harness Kit wire into Position 1 of connector BLACK wire Conn...

Page 8: ...ness Kit wire into Position 3 of connector Connect pin housing to OUTLET 3 NOTE The remaining wires are to be connected as follows If a wire is designated for a specific lamp ex Driver Side Tail Light...

Page 9: ...ousing to OUTLET 1 NOTE The remaining wires are to be connected as follows If a wire is designated for a specific lamp ex Driver Side Tail Light that wire must be connected to the existing factory cir...

Page 10: ...or pinch the wires The factory harness may depending on vehicle design include a service loop that will keep the wires from being damaged or broken by the movement of the dump body Mounting and wiring...

Page 11: ...4 A SYSTEM ILLUSTRATION FOR REAR DRIVER S SIDE REMOTE HEAD BLACK GREEN WHITE INLINE SPLICE 3 CONNECTOR DOT WATERPROOF CABLE 30 FOOT 1 2 3 1 2 3 BLACK WHITE GREEN BLACK WHITE GREEN WHITE GREEN BLACK 5...

Page 12: ...BROWN GREEN YELLOW AUX WIRE ORANGE STROBE LIGHT NO CONNECTION BRAKE TAIL TURN SIGNAL LIGHT A B C A B C A B C NO CONNECTION STROBE LIGHT BRAKE TAIL TURN SIGNAL LIGHT AUX WIRE VIOLET GREEN BROWN BLUE O...

Page 13: ...IVER S SIDE REMOTE HEAD BLACK RED WHITE BLUE VIOLET BROWN GREEN YELLOW AUX WIRE ORANGE STROBE LIGHT BACK UP LIGHT BRAKE TAIL TURN SIGNAL LIGHT A B C A B C A B C BROWN GREEN BLUE ORANGE YELLOW BLACK RE...

Page 14: ...14 6 25 5 10 0 218 7 32 dia POWER SUPPLY OUTLINE DRILLING TEMPLATE FOR ISP94 POWER SUPPLY The template s included with this manual MAY NOT BE TO SCALE CONFIRM ALL DIMENSIONS Before drilling IMPORTANT...

Reviews: