background image

Page 8

YELLOW

 wire

Driver Side Tail Light

 (Positive)

BLUE

 wire

Negative Ground

VIOLET

 wire

Driver Side Brake Light and Left Turn Signal Light

 (Positive)

BROWN

 wire

Negative Ground

GREEN

 wire

Back Up Light

 (Positive)

ORANGE

 wire

Auxiliary Wire

Passenger Side/End of cable towards Remote Head
RED

 wire

Position

 

A

 in the 3 position DEUTSCH connector

BLACK

 wire

Position

 

B

 in the 3 position DEUTSCH connector

WHITE

 wire

Position

 

C

 in the 3 position DEUTSCH connector

Connect to Strobe Light in Remote Head.

YELLOW

 wire

Position

 

A

ORANGE

 wire

Position

 

B

BLUE

 wire

Position

 

C

Connect to Brake, Tail-Turn Signal Light in Remote Head.

GREEN

 wire

Position

 

A

BROWN

 wire

Position

 

C

No Connection in Remote Head.

VIOLET

 wire

Auxiliary Wire

Passenger Side/End of cable towards Power Supply
RED

 wire

Connect (with Set Screw Connectors) to 

RED

 wire on Harness Kit

Insert 

other end of RED

 Harness Kit wire into 

Position 1

 of connector.

BLACK

 wire

Connect (with Set Screw Connectors) to 

BLACK

 wire on Harness Kit

Insert 

other end of BLACK

 Harness Kit wire into 

Position 2

 of connector.

WHITE

 wire

Connect (with Set Screw Connectors) to 

WHITE

 wire on Harness Kit

Insert 

other end of WHITE

 Harness Kit wire into 

Position 3

 of connector.

Connect pin housing to OUTLET 3

NOTE: 

The remaining wires are to be connected as follows. If a wire is designated for a specific lamp (ex.

Driver Side Tail Light), that wire must be connected to the existing, factory circuit for that lamp. Some

vehicles provide access to specific circuits in fuse blocks located behind the seats in the vehicle cab. If

your vehicle is not equipped with this feature, these harness wires may have to be routed back to the

actual lamp and connected directly to that specific circuit.

YELLOW

 wire

Passenger Side Tail Light 

(Positive)

BLUE

 wire

Negative Ground

ORANGE

 wire

Passenger Side Brake Light and Right Turn Signal Light

 (Positive)

BROWN

 wire

Negative Ground

GREEN

 wire

Back Up Light

 (Positive)

VIOLET

 wire

Auxiliary Wire

IMPORTANT NOTE:  

It is very important to remember that when you are routing any wires, the existing,

factory wire harness should be followed whenever possible. The existing harness has been carefully

positioned so that the wires could not be damaged by vehicle operation (for example;if your vehicle is

equipped with a dump body, the harness is positioned so that the dumping action will not crush or pinch the

wires. The factory harness may, depending on vehicle design, include a service loop that will keep the

wires from being damaged or broken by the movement of the dump body).

Summary of Contents for DOT3 System 104 Series

Page 1: ...arcing which can cause personal injury and or vehicle damage including fire Many electronic devices used in emergency vehicles can create or be affected by electromagnetic interference Therefore after...

Page 2: ...IT IS A VIOLATION OF THE FEDERAL MOTOR VEHICLE SAFETY STANDARD FOR THE THIRD BRAKE LIGHT AS WELL AS REAR BRAKE LIGHTS FUNCTIONS THAT BLACK OUT THE REAR BRAKE LIGHTS SOMETIMES CALLED BRAKE LIGHT CUT OU...

Page 3: ...page 6 Wiring the Remote Head Assembly page 6 Systems 104 A and 204 A page 6 Systems 104 B and 204 B page 7 Systems 104 D 104 H or 204 D page 9 Mounting Wiring the Dual Switch Assembly page 10 Illust...

Page 4: ...t Strobe Power Supply w Diagnostix 1 01 0668156 00 9 Connector DOT Waterproof Cable Driver Side 30 Foot 1 02 0262508 00 9 Connector DOT Waterproof Cable Passenger Side 30 Foot 1 02 0262508 01 Dual Swi...

Page 5: ...must be dry and free from elements that could damage the unit road salt sand snow The power supply should not be exposed to excessive heat The mounting area should be easily accessible for wiring and...

Page 6: ...t with other vehicles or equipment that may damage the remote head The remote head was designed to be mounted vertically The mounting surface must be able to tolerate welding Be aware of all of the fu...

Page 7: ...river Side End of cable towards Power Supply RED wire Connect with Set Screw Connectors to RED wire on Harness Kit Insert other end of RED Harness Kit wire into Position 1 of connector BLACK wire Conn...

Page 8: ...ness Kit wire into Position 3 of connector Connect pin housing to OUTLET 3 NOTE The remaining wires are to be connected as follows If a wire is designated for a specific lamp ex Driver Side Tail Light...

Page 9: ...ousing to OUTLET 1 NOTE The remaining wires are to be connected as follows If a wire is designated for a specific lamp ex Driver Side Tail Light that wire must be connected to the existing factory cir...

Page 10: ...or pinch the wires The factory harness may depending on vehicle design include a service loop that will keep the wires from being damaged or broken by the movement of the dump body Mounting and wiring...

Page 11: ...4 A SYSTEM ILLUSTRATION FOR REAR DRIVER S SIDE REMOTE HEAD BLACK GREEN WHITE INLINE SPLICE 3 CONNECTOR DOT WATERPROOF CABLE 30 FOOT 1 2 3 1 2 3 BLACK WHITE GREEN BLACK WHITE GREEN WHITE GREEN BLACK 5...

Page 12: ...BROWN GREEN YELLOW AUX WIRE ORANGE STROBE LIGHT NO CONNECTION BRAKE TAIL TURN SIGNAL LIGHT A B C A B C A B C NO CONNECTION STROBE LIGHT BRAKE TAIL TURN SIGNAL LIGHT AUX WIRE VIOLET GREEN BROWN BLUE O...

Page 13: ...IVER S SIDE REMOTE HEAD BLACK RED WHITE BLUE VIOLET BROWN GREEN YELLOW AUX WIRE ORANGE STROBE LIGHT BACK UP LIGHT BRAKE TAIL TURN SIGNAL LIGHT A B C A B C A B C BROWN GREEN BLUE ORANGE YELLOW BLACK RE...

Page 14: ...14 6 25 5 10 0 218 7 32 dia POWER SUPPLY OUTLINE DRILLING TEMPLATE FOR ISP94 POWER SUPPLY The template s included with this manual MAY NOT BE TO SCALE CONFIRM ALL DIMENSIONS Before drilling IMPORTANT...

Reviews: