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Cable

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Mounting the DOT6H 360° Remote Strobe Head...

There are two basic mounting procedures that could be used to permanently mount the DOT-6H 360 Remote Strobe
Head.  If  you  have  a  360  strobe  without  the  extended  base,  follow  procedure  1

.

  If  your  360  has  an  extended  base

(regardless of it’s size), follow procedure 2

.

 Both procedures will assume the 360 is being installed on the headboard of

the vehicle. If you selected the pole mount option, refer to the instruction sheet included with that kit for the installation
procedure.

Procedure 1 (DOT-6H 360 with Standard Base)...

1.

Place the DOT-6H 360 Remote Strobes in their mounting location. Be sure that this location will not expose the
light to potential damage by contact with other equipment or the vehicle itself. Now remove the DOT-6H from the
vehicle and

 secure

 the supplied drilling template to the mounting surface to prevent it from moving.

2.

Begin to disassemble the DOT-6H by loosening and removing the ring clamp.

3.

Remove the reflector, lens and strobe base assembly from the 360 base.

4.

Gently pull the harness cable up through the base untill full access to the interior of the base is possible.

5.

Locate the 3 “dimples” along the interior bottom of the base. These “dimples” indicate where the mounting holes
are to be drilled. Using a 7/32” (approx.) drill bit, drill through the base of the DOT-6H at the “dimples” locations.

6.

Locate the circular neoprene gasket included with your kit. Position this gasket against the outside bottom of the
360 base and align the holes in the gasket with the holes drilled in the base. Now remove the protective sheet
from the adhesive-backed side of the gasket and carefully position the gasket on the bottom of the base of the
DOT-6H. Make sure that the gasket does not cover or obscure 

any

 of the mounting holes.

7.

Drill the 3 mounting holes with a 1/8” drill bit as shown on the template. After test-fitting the base, drill the harness
cable passage hole with a 3/8” drill bit (

a multi-bit works well for this

). Be sure to grommet this hole to prevent

water leakage.

8.

Insert the end of the harness cable through the passage hole In the back of the cab. From inside the cab, pull the
cable through the passage hole until there is no excess slack.

9.

Using the supplied #10 x 3/4” sheet metal screws, secure the DOT-6H base to the vehicle. Feed the excess cable
into the vehicle as you replace the strobe base assembly onto the base. Re-assemble the remaining components
and tighten the ring clamp.

10. Route  the  harness  cable  to  the  power  supply  (See  Fig.  “A”  for  Wire  Path).  Insert  the  pinned  wire  into  the  3

position connector as follows:

Fig.1

Summary of Contents for DOT3 106 Series

Page 1: ...arcing which can cause personal injury and or vehicle damage including fire Many electronic devices used in emergency vehicles can create or be affected by electromagnetic interference Therefore after...

Page 2: ...IT IS A VIOLATION OF THE FEDERAL MOTOR VEHICLE SAFETY STANDARD FOR THE THIRD BRAKE LIGHT AS WELL AS REAR BRAKE LIGHTS FUNCTIONS THAT BLACK OUT THE REAR BRAKE LIGHTS SOMETIMES CALLED BRAKE LIGHT CUT OU...

Page 3: ...he Remote Head Assembly page 8 Wiring the Remote Head Assembly page 9 Systems 106 A 206 A page 9 Systems 106 B 206 B page 9 Systems 106 D 206 D page 11 Mounting Wiring the DOT 94C Switch Assembly page...

Page 4: ...t Number Model B Remote Head 2 01 0683776 AX DOT 11 Connector Flex Tube Kit Contains 2 Assemblies 1 01 0416222 01 DOT 9 Connector Cable Kit DOT Harness Kit Included Qty 2 1 01 0462508 00 ISP94 Intelli...

Page 5: ...e will insure that the holes are drilled in the optimum positions for your power supply There are a number of places the power supply may be mounted each being dependent upon the type of vehicle used...

Page 6: ...CK wires to the factory chassis ground adjacent to the battery The spliced RED wires must be connected to a user supplied 30 amp fuse and then to the battery s POSITIVE terminal Be sure that the fuse...

Page 7: ...3 dimples along the interior bottom of the base These dimples indicate where the mounting holes are to be drilled Using a 7 32 approx drill bit drill through the base of the DOT 6H at the dimples loc...

Page 8: ...e of the dump body to the hinge point NOTE Do not pull the cable too tightly and be sure to secure it to the dump body Leave a 12 inch service loop in the cable to allow play when the dump is raised a...

Page 9: ...h the Driver and Passenger side cables are pinned identically GREEN wire Position A in the 3 position DEUTSCH connector BLACK wire Position B in the 3 position DEUTSCH connector WHITE wire Position C...

Page 10: ...ORANGE wire Position B in the 3 position DEUTSCH connector BLUE wire Position C in the 3 position DEUTSCH connector Connect to Brake Tail Turn Signal Light in Remote Head GREEN wire Position A in the...

Page 11: ...iary Wire Driver Side End of cable towards Power Supply RED wire Connect with Set Screw Connectors to RED wire on Harness Kit Insert other end of RED Harness Kit wire into Position 1 BLACK wire Connec...

Page 12: ...harness has been carefully positioned so that the wires are not damaged by vehicle operation for example if your vehicle is equipped with a dump body the harness is positioned so that the dumping act...

Page 13: ...NE SPLICE POWER CONNECTOR CUSTOMER SUPPLIED 15 AMP FUSE 5 AMP FUSE 12 VOLT BATTERY A B C A B C CONFIGURATION DIAGNOSTIC CONFIGURATION COMM DIAGNOSTIC CONTROL PATTERNS POWER 1 CTRL 1 2 CTRL 2 3 CTRL 3...

Page 14: ...POSITIVE BROWN NEGATIVE GROUND GREEN BACK UP LIGHT POSITIVE VIOLET AUXILIARY WIRE GREEN BACK UP LIGHT POSITIVE BROWN NEGATIVE GROUND VIOLET BRAKE LEFT TURN SIGNAL POSITIVE YELLOW TAIL LIGHT POSITIVE...

Page 15: ...SIDE 30 FOOT DOT 94C SWITCH ASSEMBLY WITH DIAGNOSTICS REAR VIEW REAR PASSENGER S SIDE REMOTE HEAD GREEN BROWN BLUE ORANGE YELLOW RED BLACK WHITE VIOLET AUX WIRE STROBE LIGHT BACK UP LIGHT BRAKE TAIL...

Page 16: ...H 360 REMOTE STROBE W STANDARD BASE HARNESS CABLE PASSAGE HOLE MOUNTING HOLES 4 50 DIA 120 0 0 125 1 8 DIA 0 375 3 8 DIA The template s included with this manual MAY NOT BE TO SCALE CONFIRM ALL DIMENS...

Page 17: ...17 6 25 5 10 0 218 7 32 dia POWER SUPPLY OUTLINE DRILLING TEMPLATE FOR ISP94 POWER SUPPLY The template s included with this manual MAY NOT BE TO SCALE CONFIRM ALL DIMENSIONS Before drilling IMPORTANT...

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