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Page 10

BLACK

 wire

Connect (with Set Screw Connectors) to 

BLACK

 wire on Harness Kit.

Insert 

other end of

 

BLACK

 Harness Kit wire into 

Position 2

WHITE

 wire

Connect (with Set Screw Connectors) to 

WHITE

 wire on Harness Kit

Insert 

other end of

 

WHITE

 Harness Kit wire into 

Position 3

Connect pin housing to OUTLET 2

NOTE:

 The remaining wires are to be connected as follows. If a wire is designated for a specific lamp (ex. Driver Side Tail

Light), that wire must be connected to the existing, factory circuit for that lamp. Some vehicles provide access to specific

circuits in fuse blocks located behind the seats in the vehicle cab. If your vehicle is not equipped with this feature, these

harness wires may have to be routed back to the actual lamp and connected directly to that specific circuit.

YELLOW

 wire

Driver Side Tail Light

 (Positive)

BLUE 

wire

Negative Ground

VIOLET 

wire

Driver Side Brake Light and Left Turn Signal Light 

(Positive)

BROWN 

wire

Negative Ground

GREEN 

wire

Back Up Light 

(Positive)

ORANGE 

wire

Auxiliary Wire

Passenger Side/End of cable towards Remote Head
RED

 wire

Position

 

in the 3 position DEUTSCH connector

BLACK

 wire

Position

 

in the 3 position DEUTSCH connector

WHITE

 wire

Position

 

in the 3 position DEUTSCH connector

Connect to Strobe Light in Remote Head

YELLOW

 wire

Position A 

in the 3 position DEUTSCH connector

ORANGE

 wire

Position B 

in the 3 position DEUTSCH connector

BLUE

 wire

Position

 

in the 3 position DEUTSCH connector

Connect to Brake, Tail-Turn Signal Light in Remote Head

GREEN

 wire

Position

 

in the 3 position DEUTSCH connector

BROWN

 wire

Position

 

in the 3 position DEUTSCH connector

No Connection in Remote Head

VIOLET

 wire

Auxiliary Wire

Passenger Side/End of cable towards Power Supply
RED

 wire

Connect (with Set Screw Connectors) to 

RED

 wire on Harness Kit

Insert 

other end of

 

RED

 Harness Kit wire into 

Position 1

BLACK

 wire

Connect (with Set Screw Connectors) to 

BLACK

 wire on Harness Kit

Insert 

other end of

 

BLACK

 Harness Kit wire into 

Position 2

WHITE

 wire

Connect (with Set Screw Connectors) to 

WHITE

 wire on Harness Kit

Insert 

other end of WHITE

 Harness Kit wire into 

Position 3

Connect pin housing to OUTLET 4

NOTE: 

The remaining wires are to be connected as follows. If a wire is designated for a specific lamp (ex. Driver Side Tail

Light), that wire must be connected to the existing, factory circuit for that lamp. Some vehicles provide access to specific

circuits in fuse blocks located behind the seats in the vehicle cab. If your vehicle is not equipped with this feature, these

harness wires may have to be routed back to the actual lamp and connected directly to that specific circuit.

YELLOW

 wire

Passenger Side Tail Light

 (Positive)

BLUE

 wire

Negative Ground

ORANGE

 wire

Passenger Side Brake Light and Right Turn Signal Light

 (Positive)

BROWN

 wire

Negative Ground

GREEN

 wire

Back Up Light

 (Positive)

VIOLET

 wire

Auxiliary Wire

Summary of Contents for DOT3 106 Series

Page 1: ...arcing which can cause personal injury and or vehicle damage including fire Many electronic devices used in emergency vehicles can create or be affected by electromagnetic interference Therefore after...

Page 2: ...IT IS A VIOLATION OF THE FEDERAL MOTOR VEHICLE SAFETY STANDARD FOR THE THIRD BRAKE LIGHT AS WELL AS REAR BRAKE LIGHTS FUNCTIONS THAT BLACK OUT THE REAR BRAKE LIGHTS SOMETIMES CALLED BRAKE LIGHT CUT OU...

Page 3: ...he Remote Head Assembly page 8 Wiring the Remote Head Assembly page 9 Systems 106 A 206 A page 9 Systems 106 B 206 B page 9 Systems 106 D 206 D page 11 Mounting Wiring the DOT 94C Switch Assembly page...

Page 4: ...t Number Model B Remote Head 2 01 0683776 AX DOT 11 Connector Flex Tube Kit Contains 2 Assemblies 1 01 0416222 01 DOT 9 Connector Cable Kit DOT Harness Kit Included Qty 2 1 01 0462508 00 ISP94 Intelli...

Page 5: ...e will insure that the holes are drilled in the optimum positions for your power supply There are a number of places the power supply may be mounted each being dependent upon the type of vehicle used...

Page 6: ...CK wires to the factory chassis ground adjacent to the battery The spliced RED wires must be connected to a user supplied 30 amp fuse and then to the battery s POSITIVE terminal Be sure that the fuse...

Page 7: ...3 dimples along the interior bottom of the base These dimples indicate where the mounting holes are to be drilled Using a 7 32 approx drill bit drill through the base of the DOT 6H at the dimples loc...

Page 8: ...e of the dump body to the hinge point NOTE Do not pull the cable too tightly and be sure to secure it to the dump body Leave a 12 inch service loop in the cable to allow play when the dump is raised a...

Page 9: ...h the Driver and Passenger side cables are pinned identically GREEN wire Position A in the 3 position DEUTSCH connector BLACK wire Position B in the 3 position DEUTSCH connector WHITE wire Position C...

Page 10: ...ORANGE wire Position B in the 3 position DEUTSCH connector BLUE wire Position C in the 3 position DEUTSCH connector Connect to Brake Tail Turn Signal Light in Remote Head GREEN wire Position A in the...

Page 11: ...iary Wire Driver Side End of cable towards Power Supply RED wire Connect with Set Screw Connectors to RED wire on Harness Kit Insert other end of RED Harness Kit wire into Position 1 BLACK wire Connec...

Page 12: ...harness has been carefully positioned so that the wires are not damaged by vehicle operation for example if your vehicle is equipped with a dump body the harness is positioned so that the dumping act...

Page 13: ...NE SPLICE POWER CONNECTOR CUSTOMER SUPPLIED 15 AMP FUSE 5 AMP FUSE 12 VOLT BATTERY A B C A B C CONFIGURATION DIAGNOSTIC CONFIGURATION COMM DIAGNOSTIC CONTROL PATTERNS POWER 1 CTRL 1 2 CTRL 2 3 CTRL 3...

Page 14: ...POSITIVE BROWN NEGATIVE GROUND GREEN BACK UP LIGHT POSITIVE VIOLET AUXILIARY WIRE GREEN BACK UP LIGHT POSITIVE BROWN NEGATIVE GROUND VIOLET BRAKE LEFT TURN SIGNAL POSITIVE YELLOW TAIL LIGHT POSITIVE...

Page 15: ...SIDE 30 FOOT DOT 94C SWITCH ASSEMBLY WITH DIAGNOSTICS REAR VIEW REAR PASSENGER S SIDE REMOTE HEAD GREEN BROWN BLUE ORANGE YELLOW RED BLACK WHITE VIOLET AUX WIRE STROBE LIGHT BACK UP LIGHT BRAKE TAIL...

Page 16: ...H 360 REMOTE STROBE W STANDARD BASE HARNESS CABLE PASSAGE HOLE MOUNTING HOLES 4 50 DIA 120 0 0 125 1 8 DIA 0 375 3 8 DIA The template s included with this manual MAY NOT BE TO SCALE CONFIRM ALL DIMENS...

Page 17: ...17 6 25 5 10 0 218 7 32 dia POWER SUPPLY OUTLINE DRILLING TEMPLATE FOR ISP94 POWER SUPPLY The template s included with this manual MAY NOT BE TO SCALE CONFIRM ALL DIMENSIONS Before drilling IMPORTANT...

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