Wheeler-Rex 6600 User Manual Download Page 20 | Manualshive

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Copper Roll Groove Specifications Figure 1

Standard Roll Groove for U.S. Standard Copper Tubing

Nominal Size

Pipe O.D.

Gasket Seat

A +/.03

Groove Width

B +/.03

Groove Dia.

C +/.03

Groove Depth

d

Min. Allow Wall Thickness

t

Max. Allowed

Flare Dia.

2

2.125

0.610

0.300

2.029

0.048

0.064

2.220

2.5

2.625

0.610

0.300

2.525

0.050

0.065

2.720

3

3.125

0.610

0.300

3.025

0.050

DWV

3.220

4

4.125

0.610

0.300

4.019

0.053

DWV

4.220

5

5.125

0.610

0.300

4.999

0.053

DWV

5.220

6

6.125

0.610

0.300

5.999

0.063

DWV

6.220

8

8.125

0.610

0.300

7.959

0.083

DWV

8.220

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Summary of Contents for 6600

Page 1: ...Wheeler Mfg Div Rex International USA Inc 3744 Jefferson Road Ashtabula OH 44004 USA Tel 800 321 7950 Fax 440 992 2925 wheeler wheelerrex com www wheelerrex com ...

Page 2: ...mum Wall Thickness 20 Manual Roll Groove Operation 6 Groove Depth Adjustment 9 Wheeler Rex 7090 Powered Operation 10 Wheeler Rex 6790 Powered Operation 14 Ridgid 300 Powered Operation 15 Standard Roll Groove Specs 19 Important Information and Safety 3 General Maintenance 3 6602 Steel Set 29 6603 R300 30 6604 Wheeler Rex Bracket Set 31 Copper Roll Groove Kit 6605 32 Table of Contents Model 6600 Man...

Page 3: ... ends Never pull on cord Keep away from sharp objects and excessive heat and moving parts Do not use adapters on plug ends Plug ends should match outlets Do not use power tools in wet conditions Use a GFCI if operating in damp locations Always use a suitable extension cord for outdoor use General Safety Read and understand all information in operation manual Be sure to know all functions and locat...

Page 4: ...4 Pinion Gear Gear Cover Gage Keys Top Plate Grease Fittings Feed Screw Shaft Grease Fitting Depth Adjustment Screw Roller Manual Roll Groover Key Parts Part 1 ...

Page 5: ...5 Manual Roll Groover Key Parts Part 2 Handle Body Skid Plate Ball detent Located on Feed Screw to help hold ratchet on Ball detent Located on Pinion Gear Shaft to help hold ratchet on ...

Page 6: ...ft Feed Screw Roller Shaft Place drive extension onto pinion gear shaft Place pipe wall between roller and shaft Turn feed screw clockwise until the roller and shaft lightly pinch the pipe wall The unit should be stable enough to not slide around the pipe yet not pinch the pipe Pipe should be pushed up against the skid plate on the roll groover 1 2 3 ...

Page 7: ...ording to pipe diameter and schedule Remove the depth gage key from underneath the screw There should now be a gap under the depth gage screw head Place bent ratchet on the feed screw Advance the feed screw with 1 4 to 1 2 turns in the clock wise direction Direction arrows are located on gear cover After advancing the feed screw place the ratchet with the drive extension onto the drive extension R...

Page 8: ... At this point the roll groove is complete Roll groove complete Turn feed screw counter clockwise to release roller from groove Make sure that the roller is high enough to clear the dimple on the inside of the pipe Remove roll groove tool from pipe Measure groove with a diameter tape upon completion 8 9 10 11 ...

Page 9: ...on top of the depth adjustment screw is for making these adjustments Each 1 4 turn of the depth adjust screw will produce 020 in change on the diameter of the groove Therefore turning the screw in the clockwise direction will make the groove diameter larger Counter clockwise direction will make the groove diameter smaller ...

Page 10: ...s possible Add the shaft extender There are two 2 set screw to secure the extender to the shaft Add the support brackets to each side of the roll groove main block There are two 2 socket head cap screws required per side to hold these brackets on Open the chuck and insert the shaft extender 1 4 2 3 ...

Page 11: ...allow for the pipe to be placed between the shaft and the roller Turn feed screw clockwise until the pipe is lightly pinched between the shaft and the roller Turn the depth gage screw counter clockwise The head of the screw should be high enough to allow the gage key to be placed underneath Turn the depth gage screw clockwise until the screw head touches the gage Select depth gage according to pip...

Page 12: ...emove gage from under depth adjust screw Change threader direction to reverse As machine is running turn feed screw 1 4 1 2 turn in the clockwise direction Allow pipe to make one 1 complete revolution before turning the feed screw again Place bent ratchet on feed screw ...

Page 13: ...t 4 13 14 Continue grooving until the depth adjust screw touches the top plate Turn the feed screw counter clockwise until there is enough room between the roller and shaft to remove the grooved pipe Measure groove with a diameter tape upon completion 15 ...

Page 14: ...rations Repeat Steps One 1 thru Fourteen 14 listed in the 7090 section Notes Step One 1 and Two 2 Note direction of support brackets in above picture Skip Step Five 5 Support brackets do not need to touch bar supports Support bracket direction ...

Page 15: ...he large threaded hole on each side of the main block Extra holes are in the main block for added accessories The large holes on either side are for stabilizer bars for use on the 300 The two 2 small holes are for stabilizer brackets to be used on REX machines Two 2 small threaded holes One 1 large threaded hole Open chuck on threading machine ...

Page 16: ...chet on feed screw Turn feed screw counter clockwise Allow enough room for the pipe wall to be placed between the roller and the shaft Close chuck on the threading machine Make sure that the shaft flats on the shaft are aligned with the chuck jaws Note flat machined on shaft ...

Page 17: ...clockwise until roller lightly pinches the pipe As machine is running turn feed screw 1 4 1 2 turn in the clockwise direction Pipe schedule will deter mine feed screw adjustment Allow pipe to make one 1 complete revolution before tuning the feed screw again Set machine direction to reverse Continue grooving until depth adjust screw touches the top plate ...

Page 18: ...wered Roll Groove Operation Part 4 14 13 Turn the feed screw counter clockwise until there is enough room between the roller and the shaft to remove the grooved pipe Measure groove with a diameter tape upon completion ...

Page 19: ...1 1 2 1 9 0 019 0 019 0 625 0 281 1 775 0 015 0 063 0 065 2 01 2 2 375 0 024 0 024 0 625 0 344 2 250 0 015 0 063 0 065 2 48 2 1 2 2 875 0 029 0 029 0 625 0 344 2 720 0 018 0 078 0 083 2 98 3 3 5 0 035 0 031 0 625 0 344 3 344 0 018 0 078 0 083 3 6 3 1 2 4 0 04 0 031 0 625 0 344 3 834 0 020 0 083 0 083 4 1 4 4 5 0 045 0 031 0 625 0 344 4 334 0 020 0 083 0 083 4 6 4 1 2 5 0 05 0 031 0 625 0 344 4 834...

Page 20: ...C 03 Groove Depth d Min Allow Wall Thickness t Max Allowed Flare Dia 2 2 125 0 610 0 300 2 029 0 048 0 064 2 220 2 5 2 625 0 610 0 300 2 525 0 050 0 065 2 720 3 3 125 0 610 0 300 3 025 0 050 DWV 3 220 4 4 125 0 610 0 300 4 019 0 053 DWV 4 220 5 5 125 0 610 0 300 4 999 0 053 DWV 5 220 6 6 125 0 610 0 300 5 999 0 063 DWV 6 220 8 8 125 0 610 0 300 7 959 0 083 DWV 8 220 ...

Page 21: ...2 1 2 0 083 0 203 0 083 0 188 0 203 0 276 3 0 083 0 216 0 083 0 188 0 216 0 300 3 1 2 0 083 0 226 0 083 0 188 0 226 0 300 4 0 083 0 237 0 083 0 188 0 237 0 300 5 0 109 0 258 0 109 0 188 0 258 0 300 6 0 109 0 280 0 109 0 188 0 280 0 300 Minimum Length of Pipe to be Grooved and Maximum Pipe Length to be Grooved without Pipe Stand Figure 3 1 1 4 8 36 1 1 2 8 36 2 8 36 2 1 2 8 36 3 8 36 3 1 2 8 36 4 8...

Page 22: ...22 Pipe Machine Alignment Machine Axis Pipe Axis When using pipe supports make sure that pipe axis is parallel to the machine axis ...

Page 23: ...ller Loosen set screw with an Allen Key When replacing roller shaft align the recess with the set screw Pull roller shaft out of assembly Remove roller and shim from block Reverse Steps One thru Three to replace roller and shim 3 2 1 ...

Page 24: ...24 Changing or Replacing the Shaft Part 1 1 2 3 Remove the four 4 screws and skid plate Remove the two 2 screws and the rear gear cover Remove the four 4 screws and the front gear cover ...

Page 25: ...25 Changing or Replacing the Shaft Part 2 6 5 4 Remove retaining ring and gear Remove retaining ring Pull shaft out Reverse Steps One thru Six to replace shaft ...

Page 26: ...26 6600 Parts Diagram ...

Page 27: ... 701201 SLIDE 1 19 701202 DEPTH ADJ SCREW 1 20 701300 COPPER ROLLER 1 21 701212 ROLLER PIN 1 22 701214 SHIM PLATE 1 23 277090 ROLLER BEARING 1 24 277086 THRUST BEARING 1 25 277089 External Retaining Ring 1 26 701216 HANDLE ASSY 1 27 276871 1 4 20 x 1 3 8 SHCS 4 28 275040 1 4 20 x 3 4 Flat Head Cap Screw 4 29 275112 10 32 x 3 8 BHCS 2 30 277094 3 8 16 x 1 1 2 Long SHCS 2 31 276065 DOWEL PIN 3 8 x 1...

Page 28: ...28 6601 Parts Diagram ...

Page 29: ... 701201 SLIDE 1 19 701202 DEPTH ADJ SCREW 1 20 701300 COPPER ROLLER 1 21 701212 ROLLER PIN 1 22 701214 SHIM PLATE 1 23 277090 ROLLER BEARING 1 24 277086 THRUST BEARING 1 25 277089 External Retaining Ring 1 26 701216 HANDLE ASSY 1 27 276871 1 4 20 x 1 3 8 SHCS 4 28 275040 1 4 20 x 3 4 Flat Head Cap Screw 4 29 275112 10 32 x 3 8 BHCS 2 30 277094 3 8 16 x 1 1 2 Long SHCS 2 31 276065 DOWEL PIN 3 8 x 1...

Page 30: ...30 6602 Steel Set ITEM NO PART NUMBER DESCRIPTION QTY 1 701210 STEEL ROLLER SHAFT 1 2 701211 ROLLER 1 3 277090 ROLLER BEARING 1 4 701223 KEY SET STEEL 1 ...

Page 31: ...31 6603 R300 ITEM NO PART NUMBER DESCRIPTION QTY 1 701217 HANDLE R300 2 ...

Page 32: ...32 Wheeler Rex Bracket Kit 6604 ITEM NO PART NUMBER DESCRIPTION QTY 1 701304 BRACKET LEFT 1 2 606769 DRIVE EXTENSION 1 3 600169 SET SCREW 2 4 701303 BRACKET RIGHT 1 5 277109 1 4 20 x 1 2 Long SHCS 4 ...

Page 33: ...33 Copper Roll Groove Kit 6605 ITEM NO PART NUMBER DESCRIPTION QTY 1 701300 COPPER ROLLER 1 2 701301 COPPER ROLLER SHAFT 1 3 701302 COPPER GAGE 1 4 277099 KEY RING 1 5 277090 ROLLER BEARING 1 ...

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