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Step 6 - Plug Watermaster® IC onto socket (see Fig. 5) and tighten screw (N.B – DO NOT OVER TIGHTEN)

Step 7 - Reconnect spade connectors ensuring correct order of wires (as per step 1)

TO CONNECT THE PLUG AND PUMP KIT

Priming:

Step 1 - Place pump into a full water container (Fig. 6). 

Step 2 - Insert plug into wall socket and close lid to lock plug in place.

Step 3 - Adjust dust cover over opening in container (please note dust cover should not be secured to water.  

container as air must be allowed to enter container to replace water being pumped out).

Step 4 - Switch on 12 volt supply at main panel (Isolator switch) - the pump should start to run.

Step 5 - Open one cold tap (eg. kitchen sink).

Step 6 - After trapped air has been expelled water will flow from the open tap.

Step 7 - When air has been expelled turn off tap, the pump should turn off after approximately 10 seconds.

TO CALIBRATE THE SYSTEM

Step 1 - Press and hold the calibration button until the green LED starts to flash after 1-3 seconds (Fig. 7).

Step 2 - Open the tap and the pump should start (there maybe a short delay).

Step 3 - After approximately 30 seconds, turn off the tap.

Step 4 - After approximately 10 seconds, (the pump should still be running), press the calibration button again.

Step 5 - The LED should turn solid green and the pump will stop after approximately 10 seconds. The green LED

should turn off and blink briefly every 5 seconds. The system is now calibrated.

The Watermaster® IC is now installed and ready for use.

Please Note: In normal operation the pump may run for up to 15 seconds after the tap is closed.

5

Fig. 5 Insert screw into Watermaster

®

IC

Ensure Watermaster

®

IC is plugged securely onto back of socket & tighten screw.

Fig. 6 and 7 Installing and calibrating the system

Green calibration LED

Summary of Contents for EP1632

Page 1: ...uct is designed for use with freshwater If it is intended for use with any other liquid it is the user s responsibility to ensure that the materials are fully compatible with the liquids to be used and that a system of safe working practice is applied to installation use and maintenance SPECIFICATION High Flow Watermaster Pump with Intelligent Control IC EP1632 INSTALLATION USER INSTRUCTIONS Produ...

Page 2: ...at low battery voltages and in a run dry situation when the water supply runs out This patent applied for Intelligent Control is achieved by a pressure switch turning on the pump when the pressure drops to a low level and the microprocessor turning off the pump at programmed current levels which are set during the one time calibration process This calibration process may have to be repeated if the...

Page 3: ...ons Fire hazard Wiring must comply with applicable electrical standards and include a properly sized fuse or circuit breaker Improper wiring can cause a fire resulting in injury or death Suggested wiring information is given as a guide only Please note that incorrect installation may invalidate the warranty The Watermaster IC is designed to work in conjunction with a 5 Amp automotive fuse see fuse...

Page 4: ...t TO CONNECT THE IC CONTROL UNIT BACK OF SOCKET Step 1 Switch off the 12V d c supply at the main panel isolator switch Step 2 Unplug the spade connections on the water inlet socket ensuring that you note the order of wires for reconnection with the Watermaster IC see Fig 1 Fig 2 Step 3 Unscrew and remove the pressure switch adjusting screw and locking nut see Fig 2 Step 4 Remove securing screw see...

Page 5: ...expelled turn off tap the pump should turn off after approximately 10 seconds TO CALIBRATE THE SYSTEM Step 1 Press and hold the calibration button until the green LED starts to flash after 1 3 seconds Fig 7 Step 2 Open the tap and the pump should start there maybe a short delay Step 3 After approximately 30 seconds turn off the tap Step 4 After approximately 10 seconds the pump should still be run...

Page 6: ... as per steps above in Section 6 To obtain efficient running and maximum pump life ensure the following There is sufficient water in the container Maximum pumping period is not more than 15 minutes All hose connections are firm and water tight The power supply is adequate low performance could result from a weak battery or reduced voltage due to undersized wiring we recommend wiring should be a mi...

Page 7: ...connections in pipework Recalibrate the system Diagnostic Codes To aid with troubleshooting the LED on the back of the Watermaster IC has a number of different flash codes as described in the table below Watermaster IC does not require any additional winterizing For details of how to drain your water system for winterizing please visit www whalepumps com rv For installation or serviceable parts ad...

Page 8: ...ster Simms Engineering Ltd 277 279 Old Belfast Road Belfast BT19 1LT Year mark first applied 2012 Limitations of use For use with EP1612 12V submersible pump only Name and position of person binding the manufacturer or authorized representative Signature Name Stanley McFarland Function Engineering Director Location Munster Simms Engineering Ltd 277 279 Old Belfast Road Northern Ireland BT19 1LT Da...

Page 9: ...ecifications without prior notice Illustrations are for guidance purposes only Please note that by contacting Whale Support you will be indicating your consent to receiving product updates recall information help guides and appropriate marketing messages from us via post email or telephone unless you indicated an objection to receiving such messages Munster Simms Engineering Ltd Old Belfast Road B...

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