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Wexiodisk WD-59CTS Installation And User Manual Download Page 23

WD-59CTS & WD-66CTS

 Rev. (202210)

Installation instructions

19

3.6

Connections

The illustrations below show machines with the feed direction from right to left.
The  machine  can  also  operate  in  the  opposite  feed  direction.  For  the  exact
location of the various connection points, see the machine drawing located in the
electrical cabinet.

Check that the overheating protection device on booster heaters and tank heating
elements is reset to zero.

In the following chapter, figures are given in brackets to clarify what needs to be
done. These numbers refer to the images and lists below.

3.6.1

Dishwasher WD-59CTS

1.

Electrical connection from ceiling

2.

Alternative electrical connection from floor

3.

Hot water connection (connection from floor or ceiling)

4.

Cold water connection (connection from floor or ceiling)

5.

Condensing water connection (option)

6.

Steam connection (option, connection from floor or ceiling)

7.

Floor drain 400x600 mm

66CT_T_25

2

3

4

5 6

7

6

4

7

3

1

1

5

Summary of Contents for WD-59CTS

Page 1: ...TRAY AND CUTLERY DISHWASHER WD 59CTS WD 66CTS translation of the original documentation Read the manual before using the machine Installation and user manual S N En Valid from 202210 Rev 202210 ...

Page 2: ......

Page 3: ...5 4 Sounds 7 2 6 Cleaning the machine 7 3 Installation instructions 8 3 1 General information 8 3 2 Requirements for the installation site 8 3 2 1 Lighting 8 3 2 2 Ventilation and ambient temperature 8 3 2 3 Power supply 9 3 2 4 Water 9 3 2 5 Steam optional 9 3 2 6 Drain waste pipe 9 3 2 7 Space for servicing 9 3 3 Transport and storage 10 3 4 Unpacking 10 3 4 1 Marking of sections 11 3 5 Installa...

Page 4: ...ing 32 4 1 1 Machine design 32 4 1 2 Touch panel 34 4 1 3 Preparations before filling 38 4 1 4 Filling and heating the machine 39 4 2 Washing 40 4 2 1 Quick setting washing pressure option 40 4 2 2 Starting washing 41 4 2 3 Washing with automatic operation 41 4 2 4 Manual operation 42 4 2 5 Storage in the dispenser option 42 4 2 6 Washing heavily soiled loads and other item types option 42 4 2 7 E...

Page 5: ...rious temperatures and any alarms are also shown The capacity requirements of the machine can be found in the TECHNICAL DATA chapter The electronics in the machine are RoHS compatible Before the machine is started up and used the following points should be observed The SAFETY INSTRUCTIONS chapter must be studied carefully before commissioning the machine Installation of the machine must be perform...

Page 6: ...h is why a static electricity wristband must be used when handling the electronics at all times This symbol explains the right way to perform a task in order to prevent poor results and or damage to the machine This symbol identifies recommendations and hints to help you get the best results when washing to increase the machine s lifespan and reduce the risk of emergency shutdown This symbol expla...

Page 7: ...ial number 3 Year of manufacture 4 Enclosure protection class 5 Voltage 6 Number of phases with or without neutral 7 Frequency 8 Main fuse 9 Motor output 10 Electrical heating output 11 Max output 1 3 Checking that the machine and manual correspond Check that the type description on the rating plate corresponds with the type description on manual cover page If manuals are missing it is possible to...

Page 8: ...ct s documentation 4 Year of manufacture of the product 5 The EU Directives with applicable provisions to which all the machines special machines and accessories comply 6 Harmonised standards for the Directives specified and which the machines special machines and accessories meet wherever relevant 7 Model designation and serial number of the machines special machines and accessories the document ...

Page 9: ...eer in accordance with local and national rules in effect for such work with water and drainage systems electricity ventilation and steam To ensure electrical safety components must only be tested when fitted in their normal place in the machine We recommend that the work is performed by the manufacturer or one of the manufacturer s authorised service companies To further improve safety during ins...

Page 10: ...ntive care and maintenance For authorised service companies please see www wexiodisk com or contact Wexiödisk AB The regular checks described in the manual must be carried out in accordance with the instructions 2 2 Transport Handle the machine with care during unloading and transport there is a risk of it tipping over Never lift or move the machine without using the wooden packaging to support th...

Page 11: ...as moving parts before during and after washing Be careful therefore to avoid crushing injuries In connection with service or repairs that require the hood to be open it must be secured by means of a prop for example 2 5 3 Risk of slipping The floor should be kept dry to eliminate any risk of slipping Mop up any water and leftover food that has been spilt 2 5 4 Sounds The machine is not silent dur...

Page 12: ...tries Check what your machine is equipped with If holes need to be drilled in the machine the holes must be fitted with an edge strip or similar protection 3 2 Requirements for the installation site 3 2 1 Lighting In order to ensure the best possible working conditions during installation operation servicing and maintenance make sure that the machine is installed in a well lit room 3 2 2 Ventilati...

Page 13: ...ional Steam connections are made by qualified personnel in a way that complies with local and national regulations The machine s capacity requirements are stipulated in TECHNICAL SPECIFICATIONS 3 2 6 Drain waste pipe There must be a waste pipe with an effective trap for the machine s waste water and for water used for rinse cleaning The machine s capacity requirements for drainage are stipulated i...

Page 14: ...space available does not permit transverse transport each section should be transported using two handtrucks one at each short end Do not lift the machine by its legs These are indicated by labels on the outside of the packaging Label on the packaging marking the position of the legs If the machine is not being installed immediately it must be stored in a frost free area where the air is dry 3 4 U...

Page 15: ...a machine that has been split into two sections Regardless of the number of sections the assembly of all sections is undertaken in the same way The sections are marked on the outside of the packaging with the following information Part 1 infeed section with washing zones Part 2 outfeed section with final rinse and drying zone Arrows which indicate the feed direction of the machine Marking of the f...

Page 16: ...oom or placed with the back against a wall If the machine is to be placed against a wall the assembly should be carried out with sufficient space behind the machine for access during the fitting of components on the back of the machine The fully assembled machine is then pushed into position The picture below shows a machine with the feed direction from left to right The picture shows parts which ...

Page 17: ...Fit the lengthening joints to the stand on section 2 Mounting the connecting tube A Leg B Stand C Lengthening joint D Screws Position section 1 next to section 2 so that the rectangular metal pieces on the stands of both sections are aligned Check that section 1 is horizontal using a spirit level on the tank body Adjust using the legs Push section 1 against section 2 until the rectangular metal pi...

Page 18: ... silicone along the centre of the lower contact surface C Apply silicone to all contact surfaces Push the sections together Hold them together with a screw clamp and fit the bolts that hold the hoods together Wipe away any silicone that may have escaped when the sections were pushed together Lock the stand on the front and rear sides of the machine using two screws on each side Locking the stand A...

Page 19: ...irst Apply a small amount of silicone to the strips before fitting them into place Positioning of clamp strips in the joints between both machine sections Seal the joint between the sections on the outside of the machine back and top using silicone Attach masking tape to both sides of the joint and fill the joint with silicone Fit the upper cover plate between the sections The bottom section of th...

Page 20: ... the pipes at the joint The pipes should be lubricated with a sealant before joining Screw the upper and lower tracks of the conveyor belt together at the join between the sections using the support plates and nuts supplied The track on the dishwasher s rear panel at the joint between sections 1 and 2 A Upper track B Lower track C Support plate D Nuts Fit the drainage plate N B The drainage plate ...

Page 21: ...rive wheel the motor chain wheel Join the ends of the conveyor belt if it is in position in the machine on delivery see drawing of the conveyor belt supplied with the dishwasher documentation If the conveyor belt is delivered separately it is fitted in the machine as follows Push in the belt on the upper track through the machine s outfeed opening Make sure that the belt is the right way up see be...

Page 22: ...stand The cables are positioned in existing cable runs The photocells on the infeed are fitted to the connecting tray conveyor 3 5 4 Positioning the machine Check the following points before the machine is placed in position Check that the fuse for the machine at the site is off blocked and that outgoing electrical circuits from the machine are non live Remove the protective plastic on the sides w...

Page 23: ... booster heaters and tank heating elements is reset to zero In the following chapter figures are given in brackets to clarify what needs to be done These numbers refer to the images and lists below 3 6 1 Dishwasher WD 59CTS 1 Electrical connection from ceiling 2 Alternative electrical connection from floor 3 Hot water connection connection from floor or ceiling 4 Cold water connection connection f...

Page 24: ...ng 2 Alternative electrical connection from floor 3 Hot water connection connection from floor or ceiling 4 Cold water connection connection from floor or ceiling 5 Condensing water connection option 6 Steam connection option connection from floor or ceiling 7 Floor drain 400x600 mm 66CT_T_25 2 3 4 5 6 7 6 4 7 3 1 1 5 ...

Page 25: ... a built in main switch An earth cable for potential equalisation is connected to the earth bolt A on the stand Positioning of earth bolt A Earth bolt After completing the installation switch on the main switch and all circuit breakers 3 6 4 Water connection regardless of any options A shut off cock must be installed on the incoming lines The machine is equipped with a break tank including booster...

Page 26: ...n exhaust fan to reduce the amount of steam released Extractor fans for extracting steam can be installed above the infeed and outfeed openings as well as above the area of the machine where steam is emitted from the condensing fan 3 6 6 Steam optional A shut off cock must be installed on the incoming pipe 6 The required steam pressure can be found in the TECHNICAL SPECIFICATIONS The connection is...

Page 27: ...a water outlet for a detergent device The water outlet for detergent is located on the incoming hot water pipe The drying agent connection is on the pipe leading to the booster heater for the final rinse water Use the same make and type of detergent and drying agent With machines connected to cold water the water pipe temperature may be too low for use of powder or paste type detergents The equipm...

Page 28: ... infeed and wait until the final rinse starts Go to Menu Change service settings a login page will be displayed where you log in Select the Machine status tab and under this select the Diagnosis tab Scroll down to the text DI16 Card 1 BV02 Water meter The final rinse flow is displayed in litres min Adjust the flow using the needle valve located next to the water meter The flow which depends on the...

Page 29: ...heat recovery unit where the steam s energy will be used to heat the final rinse water The most important part of the machine for achieving this balanced air flow is the drying zone Here it is possible to affect the air flow by adjusting the spreader plate guide plates and the adjustable deflector plate Fan outlet guide and deflector plates below the washing conveyor drying zone 1 Spreader plate 2...

Page 30: ...ng drawn inward the air inside the drying zone is dry the temperature in the drying zone is low Increasing the gap on this side will increase the air pressure against the outfeed Increase the gap between the spreader plate and the fan outlet on the side facing the infeed if any steam is leaking from the outfeed the visible curtain at the infeed is being drawn inward Increasing the gap on this side...

Page 31: ...tlet and point in the direction in which the air flow is to be strengthened i e here it must point towards the centre of the fan outlet 1 Guide plate reversible 2 Spreader plate 3 Fan outlet By combining the above in varying ways it is possible to strengthen the air flow to different degrees or leave it unchanged See the examples below The straight side of the guide plates faces downwards The effe...

Page 32: ...by adjusting the guide plate and adjustable deflector plate located below the machine s washing conveyor The spreader plate guide plates and adjustable deflector plate should be torque tightened once everything has been set 3 9 Installation and connection of auxiliary equipment and options Once the machine is in place and has been adjusted horizontally and vertically the auxiliary equipment can be...

Page 33: ...e mini switches for tank heaters FU22 FU24 booster heaters FU41 FU43 and drying zone FU31 FU33 are in the OFF position other mini switches must be turned on the equipment for detergent and drying agent are correctly connected that the filters outlet seals level pipes curtains and filter tray are in place 2 Filling the dishwasher with water Start the dishwasher Check the direction of rotation of th...

Page 34: ...flow and water pressure for the final rinse cold water are correct that the setting for the airflow through the machine is adjusted optimally that the time delay for the drying zone fan is correct the washed items are clean the washed items are dried the overload switch for the washing conveyor works the coordination between the infeed and outfeed automatic function works the limit switch for the ...

Page 35: ... be done The use of the machine is dependent on how the machine is equipped This chapter describes what must be done with the machine Before washing How washing should be performed After completed washing In the event of error messages and troubleshooting When the machine is not in use for an extended period of time e g overnight over a weekend or similar the machine s power supply must be isolate...

Page 36: ...Machine design 1 Emergency stop 2 Curtain 3 Touch panel 4 Main switch 5 Pushbutton for selecting automatic or manual mode 6 Door for cutlery 7 Light bar for alarm signals option 66CT_T_28 5 6 14 7 4 8 10 20 11 20 2 12 21 5 22 1 13 13 16 16 15 17 18 16 13 13 1 3 9 23 PHO TOCEL L 1 0 ...

Page 37: ...etween normal and heavily soiled loads option 13 Filter 14 Photocell option 15 Rubber sleeve 16 Outlet seal 17 Filter 18 Filter for the final rinse 19 ON OFF button 20 Wash nozzle 21 Cutlery funnel 22 Photocell 23 Knob for activating photocell 14 at outfeed option In the following chapter figures are given in brackets to clarify what needs to be done These numbers refer to image and list above ...

Page 38: ... activity field C contains both information text and selectable symbols which are used to continue to different entries The various fields are divided into the following parts 1 Date and time 2 Machine status 3 Temperature of tanks 4 Temperature of final rinse 5 Login symbol 6 Text describing what happens in the activity field 7 Symbol for function displayed 8 Back button 9 Home button 10 Menu but...

Page 39: ...s what must be done or what is happening in the machine and is shown using various figures and text Alarm and information messages are displayed in detail here There are three different levels of these BLUE Information message with code number YELLOW Non critical alarm message with code number Yellow alarms may be reset by the user A yellow alarm may change to a red alarm after being displayed a c...

Page 40: ...ut the machine Change the water Autostart of filling and washing Consumption Back to previous figure Reduce Environmentally friendly Lowest consumption Cleaning the machine Consumption costs Contact details Warning Cost Detergent Cancel Reset Down Reduce Remove Clear Yes Confirm Ready Diagnosis Fill tank Drying Forward to next figure Increase Edit Strong Highest consumption Empty tank HACCP Final ...

Page 41: ...RT ON Protocol Glass Plates Pots Relay test Repeat Machine is in operation Reset Save to PC Save to USB Service alarm Service settings Machine configuration Settings Updating software Time and date Statistics STOP OFF Tank Temperature Heating User Up Increase Filling tank See service settings Return Back Menu Symbol Explanation Symbol Explanation ...

Page 42: ...the amount of detergent and drying agent that the stopcock for the water to the machine is open that the main switch is in the ON position Remember Ordinary washing up liquid must not be used in the machine or for soaking Contact your detergent supplier regarding the choice of a suitable detergent Washing up liquid causes a build up of foam produces poor wash results and can damage the machine Ste...

Page 43: ...ch panel The activity text 2 describes what is happening or what must be done The machine has an Autostart function where a date and time can be entered for the automatic filling and heating of the machine The function is located under Autostart in the main menu and only works if all level pipes have been set and all the doors are closed N B The time it takes for the machine to fill and heat up to...

Page 44: ...ne is set to wash heavily soiled items high pressure When the lever is pulled back the machine is set to wash normally soiled items low pressure The position of the lever when washing normally or heavily soiled loads is illustrated on a label on the machine next to the lever Make sure that the edge of the hole ends up in the lever rod indent when the lever is reset Otherwise there is a risk of the...

Page 45: ...and manual operation may be changed using any of the pushbuttons 5 located both at the infeed and outfeed Note that these may only be pressed once to change operating mode 4 2 3 Washing with automatic operation Cutlery is normally lifted off the trays using a cutlery picker Trays of cutlery are transported on a tray conveyor The trays are fed into the machine automatically Cutlery must not be plac...

Page 46: ...in position the machine starts automatically 4 2 6 Washing heavily soiled loads and other item types option The machine can be optionally equipped with a photocell 14 at the outfeed The photocell has a stop function when dishware other than trays and cutlery are to be washed e g heavily soiled items In such cases the control panel is supplemented with a knob 23 to activate the photocell The machin...

Page 47: ...s correct and the right amount of rinse water is always used If there is an error during the final rinse this is indicated by an alarm and information on what must be done 4 2 9 Changing the water Use the menu button on the touch panel to access the menu Select the program for changing the water and follow the instructions on the touch panel To achieve the best possible washing results it is impor...

Page 48: ...o low or the nozzles are clogged The final rinse flow can be checked and adjusted by a service technician The duration of the final rinse may also play a part Increase the contact time if necessary Cleaning the machine Insufficient cleaning of the machine affects the results of the washing Ensure better cleaning of the machine Positioning items to be washed on the conveyor Incorrectly placed items...

Page 49: ...use steel wool as it will cause corrosion to form on the machine If detergent is used it must not contain abrasives Detergents containing abrasives will damage the stainless steel panels The exterior of the machine must not be hosed Water can enter the machine and damage the touch panel and electrical equipment Pressure washers and steam can damage the machine and must NOT be used for cleaning pur...

Page 50: ...s The machine is equipped with a rinse cleaning function for the heat recovery unit which runs on start up and once every hour The machine can be equipped with a rinse cleaning function for the washing zones and heat recovery unit as an option This is carried out daily as follows Go to the menu icon and select Cleaning Follow the instructions displayed on the machine s touch panel 4 3 4 Cleaning a...

Page 51: ...y the operator 2 Error alarms yellow which can often be dealt with by the operator 3 Critical error alarms red where service personnel must be contacted The majority of these alarms can be remedied by the operator Some blue alarms that have been dealt with by the operator a number of times will eventually change to yellow or red alarms meaning that service personnel must be contacted Depending on ...

Page 52: ...he touch panel What happened was being done immediately before the fault occurred Troubleshooting Problem Cause Action Noise from the washing pump Foam in the tank Change the water The machine is not cleaning properly For causes and actions see 4 2 8 Checking the wash result The dishware tips over The dishware is too light Put the dishware in baskets Use a mesh grid to hold the items in place Wash...

Page 53: ...t 3 Symbol for type of alarm maintenance 4 Error code 5 Name and contact details of service personnel 6 Continue to next screen 7 Reset alarm The information alarm can be minimised and then maximised by clicking on the button 1 Follow the instructions on the touch panel which are displayed by clicking on the symbol 6 The information alarm can normally be reset using the X button 7 if you do not wi...

Page 54: ...escriptive text 5 Continue to next screen 6 Reset alarm The alarm can be minimised and then maximised by clicking on the button 1 Follow the instructions on the touch panel which are displayed by clicking on the symbol 5 The alarm can normally be reset using the X button 6 if you do not wish to click through the entire guide Some alarms cannot be reset and the alarm will then remain active until t...

Page 55: ... contact details of service personnel Call the service company 6 and state the following Machine type and model Machine serial number and date when the machine was installed The error code 5 displayed on the touch panel What happened was being done immediately before the fault occurred Lights to indicate alarms option The light bar shows the following Green light machine in operation Yellow light ...

Page 56: ...tor rinse cleaning heat recovery unit kW 0 58 0 58 Heat recovery fan kW 0 22 0 22 Fan drying zone 1 kW 0 62 0 62 Fan drying zone 2 kW 0 62 Drive motor belt kW 0 15 0 15 Booster heater 1 kW 6 6 Booster heater 2 kW 12 12 Tank heater chemical wash 1 kW 15 15 Drying zone 1 heater kW 9 9 Drying zone 2 heater kW Heat recovery cooling surface m 51 51 Tank volume pre wash tank litres 104 104 Tank volume c...

Page 57: ...x tray size mm 530x530 530x530 Cold water consumption final rinse litres min 5 5 Steam consumption at 150 250 kPa kg h 50 55 Steam consumption at 50 140 kPa kg h 50 55 Surface temperature at a room temperature of 20 C C 35 35 Sound pressure level LPA dB A 63 63 Sound power level LWA dB A 83 83 CONNECTION ELECTRICALLY HEATED MACHINE WD 59CTS WD 66CTS Total connected load kW 49 7 50 4 Main fuse 400 ...

Page 58: ...5 C internal thread R R Waste pipe connection PP pipe ø mm 50 50 Water capacity cold water flow litres minute 18 18 Water capacity hot water flow litres minute 12 12 Water capacity pressure kPa 300 600 300 600 Floor drain capacity litres sec 3 3 Heat load to room latent sensible total kW 4 6 10 4 5 7 11 5 SIZE AND WEIGHT FOR TRANSPORT WD 59CTS WD 66CTS Size part 1 L x B x H m 3 1 x 1 1 x 2 1 3 1 x...

Page 59: ......

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