Wexiodisk WD-215T Installation And User Manual Download Page 1

TRAY DISHWASHER

WD-215T

(Translation of original documentation)

Read the manual before using the machine!

Installation and user manual

S/N: (En)

Valid from: 201812

Rev.:  6.0

Summary of Contents for WD-215T

Page 1: ...TRAY DISHWASHER WD 215T Translation of original documentation Read the manual before using the machine Installation and user manual S N En Valid from 201812 Rev 6 0 ...

Page 2: ...on 6 2 5 1 High temperatures 6 2 5 2 Risk of crushing 6 2 5 3 Risk of slipping 7 2 5 4 Sounds 7 2 6 Cleaning the machine 7 3 Installation instructions 8 3 1 General information 8 3 2 Requirements for the installation site 8 3 2 1 Lighting 8 3 2 2 Ventilation 8 3 2 3 Power supply 8 3 2 4 Water 9 3 2 5 Drain waste pipe 9 3 2 6 Space for servicing 9 3 3 Transport and storage 10 3 3 1 Unpacking 10 3 3...

Page 3: ...hine design 20 4 1 2 Preparations before filling 21 4 1 3 Filling and heating 23 4 1 4 Filing and heating the machine using TimerStart optional 23 4 2 Using the machine 35 4 2 1 Washing 35 4 2 2 Checking the wash result 35 4 2 3 Storage in the tray dispenser 36 4 2 4 Changing the water 36 4 2 5 Emergency stop 36 4 2 6 Unloading trays manually 36 4 3 After use 37 4 3 1 Incorrect cleaning methods 37...

Page 4: ...ratures and any alarms are also shown The capacity requirements of the machine can be found in the TECHNICAL DATA chapter The electronics in the machine are RoHS compatible Before the machine is started up and used the following points should be obser ved The SAFETY INSTRUCTIONS chapter must be studied carefully before commissioning the machine Installation of the machine must be performed in acco...

Page 5: ...ic electricity wristband must be used when handling the electronics at all times This symbol explains the right way to perform a task in order to prevent poor re sults and or damage to the machine This symbol identifies recommendations and hints to help you get the best results when washing to increase the machine s lifespan and reduce the risk of emer gency shutdown This symbol explains the impor...

Page 6: ...tion class 5 Voltage 6 Number of phases with or without neutral 7 Frequency 8 Main fuse 9 Motor output 10 Electrical heating output 11 Max output 1 3 Checking that the machine and manual correspond Check that the type description on the rating plate corresponds with the type des cription on manual cover page If manuals are missing it is possible to order new ones from the manufacturer or the local...

Page 7: ... documentation 4 Year of manufacture of the product 5 The EU Directives with applicable provisions to which all the machines special machines and accessories comply 6 Harmonised standards for the Directives specified and which the machi nes special machines and accessories meet wherever relevant 7 Model designation and serial number of the machines special machines and accessories the document app...

Page 8: ... installing and servicing the machine should read the safety instructions carefully The machine s electronics are sensitive to electrostatic discharge ESD which is why a static electricity wristband must be used when handling the electronics at all times Before the machine enters service ensure that the personnel are given the ne cessary training in handling and looking after the machine In order ...

Page 9: ...ing agent Be aware of the risks involved in handling detergents and drying agents Protec tive gloves and safety glasses should be used when handling and an eyebath should be within easy access Read the warning text on the detergent and drying agent containers as well as the detergent supplier s instructions 2 5 Operation Be very careful around the machine when it is in operation 2 5 1 High tempera...

Page 10: ...een spilt 2 5 4 Sounds The machine is not silent during operation see TECHNICAL SPECIFICATIONS Hearing protection may therefore need to be used 2 6 Cleaning the machine The water in the tank has a temperature of approximately 60 C and contains de tergent Be careful when draining and cleaning the wash tank Wear protective gloves and safety glasses and have an eyebath within easy access ...

Page 11: ...need to be drilled in the machine the holes must be fitted with an edge strip or similar protection 3 2 Requirements for the installation site 3 2 1 Lighting In order to ensure the best possible working conditions during installation opera tion servicing and maintenance make sure that the machine is installed in a well lit room 3 2 2 Ventilation The machine produces heat and steam when in operatio...

Page 12: ...or the machine s waste water and for water used for rinse cleaning The machine s capacity requirements are stipulated in TECHNICAL SPECIFICATIONS 3 2 6 Space for servicing A 1 metre area should be left clear in front of the machine for servicing purposes The area above the machine must not contain any equipment that may prevent the fitting servicing and replacement of parts Depending on if the mac...

Page 13: ...rneath the machine can be damaged A Pumps B Spacers If the machine is not being installed immediately it must be stored in a frost free area where the air is dry 3 3 1 Unpacking Check that all parts have been delivered by comparing them with the delivery no te Remove the packing material Inspect the machine for any transport damage 3 3 2 Recycling Packaging must be sent for destruction or recyclin...

Page 14: ...heck that the fuse for the machine at the site is off blocked and that out going electrical circuits from the machine are non live Remove the protective plastic on the sides which are to be stood against a wall The distance between the wall and machine should be at least 15 30mm Place the machine in position and check that it and any accessories are horizon tally level Adjust the height with the l...

Page 15: ...ction 50 mm 6 Steam connection steam heated machines option 7 Condensation water connection option steam heated machines 8 Alternative electrical connection from floor behind the front panel 9 Alternative cold water connection from floor behind the machine 10 Alternative hot water connection from floor behind the machine In the following chapter figures are given in brackets to clarify what needs ...

Page 16: ... It is important that the water supply has sufficient pressure to ensure the correct flow of water to the machine The required water flow and pressure can be found in the TECHNICAL SPECIFICATIONS If the water pressure is too low a booster pump must be fitted The water pipe is connected at 2 or alternatively 9 or at 3 or alternatively 10 If the machine is connected with a hose this should be steel ...

Page 17: ...ve the water level Ensure that the drain connection is kept in place by using e g cable ties in the designated areas The requirement for the floor drain capacity can be found in the TECHNICAL SPECIFICATIONS 3 5 7 Detergent and drying agent Check what your machine is equipped with which depends on the model machi ne type and country Use the same make and type of detergent and drying agent With mach...

Page 18: ... control of detergent and drying agent 3 Plugged hole in the cover plate on the back of the machine for alternative detergent connection Drill a hole from the back of the chemical washing tank through the plugged hole 4 Plugged hole ø 22 mm for measuring cell on the front of the chemical wash tank 5 Plugged connection ø 11 mm for liquid detergent on the front of the chemi cal washing tank 6 Plugge...

Page 19: ...hine comes ready for fitting detergent and drying agent equipment but this is not included with the machine To avoid making unnecessary holes in the machine the equipment should be pla ced on the wall behind the machine on the outfeed side Connections for detergent and drying agent 2 Plint_diskmedel ...

Page 20: ...ments must be in the OFF position That the overheating protection device is reset 2 Filling the machine Switch on the main switch and press the 0 1 button Close the doors Fill the machine with water in accordance with the manual Note The booster heaters fill automatically when the doors are closed The machine has a filling check function for the booster heaters When the func tion is activated a ch...

Page 21: ... are clean The washed items are dried 6 Final check Empty the machine and turn off the power using the main switch Re tighten all the connections on the relays and circuit breakers Check that all the mini switches and the motor cut off switch are in the on position Display the maintenance instructions supplied with the machine 7 Train the dishwashing personnel Washing Care daily weekly and other f...

Page 22: ...t be done with the machine Before washing How washing should be performed After completed washing In the event of error messages and troubleshooting The use of the machine is dependent on how the machine is equipped If the machine will not be used for a longer period the power to the machine should be turned off using the power switch the water supply turned off and machine should be left open ...

Page 23: ...on for manually unloading the trays 5 Button to start stop the feed 6 Button for diagnostics function only for service engineers 7 Button for diagnostic messages only for service engineers 8 LED for indication of alarms If the LED flashes the alarm can be reset by pressing button 9 9 Button for resetting alarm 10 To From 11 Emergency stop 1 2 3 4 5 6 7 9 10 8 11 WD215T_ 11_R6 12 13 14 15 17 16 19 ...

Page 24: ... to clarify what is being re ferred to These numbers refer to image and list above 4 1 2 Preparations before filling Check That the machine and removable parts have been cleaned If not clean them that the main switch 14 is in the ON position That the stopcock for the water to the machine is open That removable parts are correctly in place that no dirt is in the wash arms 16 or in the rinse pipes 1...

Page 25: ... produces poor wash re sults and can damage the machine Steel wool must not be used for pre treating the dishware Only detergent and drying agent intended for industrial machines may be used If using liquid detergent and drying agent the same make and type of de tergent and drying agent should be used If the machine is designed for glass washing and equipped with a conden sing unit detergent inten...

Page 26: ...ded to heat the water to the right wash temperature depends on the temperature of the incoming water 4 1 4 Filing and heating the machine using TimerStart optional Using the TimerStart function the dishwasher can start filling and heating water in the washing tank automatically at a set time The dishwasher is then ready for washing when the next wash cycle starts and you don t have to wait for the...

Page 27: ...depends on how the start time has been set When the start time is not set or when the start time is set for a specific date the display appears as above The actual time 12 hour clock is shown on the display The present day of the week is shown as a thin line under the name of the day of the week If start time for date is set and this date has expired the message YEAR is shown to the right of the t...

Page 28: ...set flas hes Increase or decrease the value with the buttons and In order to move on to the next value press the button When all the values in the image year yy month mm and day dd are set press the SET button Set the clock The clock has a 12 hour display so AM before midday and PM after midday must be set The one that is currently set flashes Increase or decrease the value with the buttons and In...

Page 29: ...onds Press the SET button P down to the left flashes If there are no previously stored start time settings the points below must be followed If start time settings are stored the timer moves on directly to the next step set days of the week Press on either of the buttons or so that the message ON OFF changes to PUL SE Press the SET button The message ON OFF flashes Set which days of the week the s...

Page 30: ...the day AM PM hours and minutes with the button Once the setting of all the values for the start time are complete press SET The arrow symbol and adjustable value flas hes Set the pulse length The pulse length should always be set to 1 second Change the value if necessary with the buttons and Press SET when the setting is complete Press SET once more Hold down the MODE button for 3 seconds in orde...

Page 31: ...old down the MODE button for 3 seconds in order to enter settings mode Press MODE again P down to the left flashes Press the SET button The message YEAR and P down to the left flashes If there are no previously stored start time settings the points below must be followed If start time settings are stored the timer moves on directly to the next step set start date Change with the buttons and so tha...

Page 32: ...ue with the buttons and Scroll to the next value with the help of the button When all the values year month and day are set press SET Set the start time adjustable value flashes Change the flashing value with the help of the buttons and Scroll to the next value with the help of the button When all the values before midday AM af ter midday PM hours and minutes are set press SET Set the pulse length...

Page 33: ...o 1 second Change with the help of the buttons and if necessary Press SET Hold down the MODE button for 3 seconds in order to return to normal information mode This is what you should do to set the start time and which dates it should apply to P STEP PULSE 90 9 05 017 P STEP 90 9 05 018 ...

Page 34: ...so on Once you have scrolled past the last stored start time the display returns to its normal state Checking of set start times date Hold down the CHECK button for approx 3 seconds By pressing repeatedly on CHECK you can scroll through every set start time If several start time settings are sto red they are numbered as r01 r02 and so on Once you have scrolled past the last stored start time the d...

Page 35: ... to the next set start time by pressing the CHECK button or to exit the check information mode by holding down the MODE button for approx 3 seconds if the buttons have not been pressed for at least 60 se conds the display returns automati cally to normal display mode Changing the set start times date Hold down the CHECK button for approx 3 seconds Scroll forward to the start time set ting that sho...

Page 36: ...e check information mode by holding down the MODE button for approx 3 seconds if the buttons have not been pressed for at least 60 se conds the display returns automati cally to normal display mode r02 flashes Removal of set start time Start time day of the week Enter check mode by holding down the CHECK button for approx 1 second Start time date Enter check mode by holding down the CHECK button f...

Page 37: ...th the help of either of the buttons or so that Clr is indica ted under the start time setting num ber instead of Edt Press SET Hold down the SET button for 3 seconds in order to return to normal information mode Removal of set start time P PULSE 90 9 05 021 ...

Page 38: ...e as much food particles as possible before washing This also means that the water in the machine does not need to be changed as often Scrape better Detergent and drying agent dosage If using liquid detergent and drying agent the same make and type should be used A service technician should contacted to rinse the equipment with water when replacing the detergent and drying agent The dosing affects...

Page 39: ...ter should always be changed if foam begins to form in the chemical wash tank Switch the machine off by pressing button 10 Remove the filters 19 and empty the machine by turning the level pipe 22 a quarter of a turn When the tank is empty close the level pipe and refit the filters Refill the machine with water 4 2 5 Emergency stop The machine will go to an emergency stop if button 11 on the contro...

Page 40: ...ecome trapped in the feed cradle these can be released using a 13mm double ended spanner to turn the feed crank clockwise 4 3 1 Incorrect cleaning methods NB An incorrect cleaning method may damage the machine The following points must be observed Do NOT use steel wool as it will cause corrosion to form on the machine If detergent is used it must not contain abrasives Detergents containing abrasiv...

Page 41: ...ys leave the doors open after cle aning the machine Rinse out all of the machine s inside surfaces and clean the tank Finally clean the filter 26 Empty the final rinse tank and clean the filter 25 The filter is placed be hind the lower door at the outfeed end Refit the components Leave the doors open Cleaning the filter The final rinse tank must be empty when the filter 25 is cleaned otherwise wat...

Page 42: ...k by the back edge of the washer arm and pull the washer arm out Brush and rinse the inside of the washer arms and clean the nozzles Clean the grille for the drying zone fan 12 Check and clean the rinse nozzles 15 Check that the overload switch for the feed is working by attempting to hold the belt still for a few seconds during operation If the switch does not acti vate the belt should stop it mu...

Page 43: ...tructions for use 40 Cleaning brush WD721 0301 The door springs may be cleaned as required by rinsing these from the side using a hose The springs must NOT be removed The door in front of the spring being cleaned must be closed ...

Page 44: ...ting arm D Condensing battery E Drain F Fan motor NB When cleaning the condensing battery and the base of the battery box do not use more water than the drain E under the battery can remove from the machine The battery must be cleaned with hot water at normal pressure Do not aim the water directly at the fan motor F on the end piece of the battery The electric motor may be damaged if it is rinsed ...

Page 45: ...en used according to the instructions Are all the removable parts in their correct place Is the main switch in the ON position Are there any error messages on the display Are the fuses in the electrical cabinet still intact Ask service personnel to check the fuses Error messages Machine faults and user faults are indicated by messages on the display 1 The alarms indicated with a flashing LED 8 can...

Page 46: ... If the error recurs contact an authorised service company 64 HACCP ALARM WRONG TEMPERATURE IN TANK PRESS RESET Reset the alarm by pressing button 9 If the error recurs contact an authorised service company 67 HACCP ALARM WRONG TEMPERATURE IN BOILER PRESS RESET Reset the alarm by pressing button 9 If the error recurs contact an authorised service company 72 HACCP ALARM WASHING DETERGENT FUNCTIONAL...

Page 47: ... or tray exchanger 61 LOW TEMPERATURE IN TANK 2 CHEM WASH TANK 1 Reset the alarm by pressing button 9 If the error recurs contact an authorised service company 62 LOW TEMPERATURE IN TANK 3 CHEM WASH TANK 2 Reset the alarm by pressing button 9 If the error recurs contact an authorised service company 81 LOW TEMPERATURE IN TANK 4 CHEM WASH TANK 3 Reset the alarm by pressing button 9 If the error rec...

Page 48: ...display when the power is switched on The main switch is off Turn on the mains switch 14 The machine does not fill with water The shut off cock on the incoming water supply is closed Open the tap The machine does not stop filling Level pipe 22 is not in place Fit the level pipe The level pipe s rubber sleeve is not sealing against the bottom plate Check that the level pipe is closed Change the rub...

Page 49: ...ating rinse kW 0 11 Condensing fan kW 0 12 Drying zone fan I kW 1 1 Drive motor belt kW 0 12 Booster heater kW 12 Pump motor final rinse kW 0 11 Tank heater kW 12 Heater drying zone kW 6 Heat recovery cooling surface m 25 Condensing fan capacity m hour 100 Tank volume litres 100 Tank volume final rinse tank litres 4 Weight machine in operation kg 620 Enclosure protection class IP 55 Capacity and o...

Page 50: ... area 400 V 3N L1 L3 N PE Cu mm 35 Main fuse 230 V 3 A 35 Max connection area 230 V 3 L1 L3 PE Cu mm 35 Steam connection internal thread R Condensing water connection internal thread R Water drain and ventilation connections Water quality hardness dH 2 7 Hot water connection 50 65 C internal thread R Cold water connection 5 12 C internal thread R Drain connection PP pipe ø mm 50 Water capacity col...

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