Westinghouse WGR050NG076 Installation, Start-Up, Maintenance, Parts, Warranty Download Page 8

WHL-001 Rev. 001 Rel. 008 Date 8.23.18

8

Figure 1 - Drain Pan Dimensions and Recommended Service Clearances

C. Clearances for Service Access

NOTE: 

In addition, it is recommended to provide a minimum service 

clearance of 6” from the top of the water heater to allow for piping of 

the T&P relief valve and top ports. Depending on the installation, this 

clearance may need to be substantially greater than 6”.

NOTE: 

If you do not provide the minimum clearances shown in Figure 

1 it might not be possible to service the heater without removing it 

from the space.

The space must be provided with combustion / ventilation air 

openings correctly sized for all other appliances located in the same 

space as the heater. The heater cover must be securely fastened to 

prevent the heater from drawing air from the heater room. This is 

particularly important if the heater is in a room with other appliances. 

Failure to comply with the above warnings could result in substantial 

property damage, severe personal injury, or death.

D. Residential Garage and Closet Installations

Precautions

If the heater is located in a residential garage, per ANSI Z223.1:

•  Install the water heater burner and ignition devices a minimum 

of 18” above the floor of the garage. This will ensure the burner 

and ignition devices are well off the floor.

•  When raising the water heater ensure the entire bottom and 

fully filled weight of the water heater are fully supported.

•  Locate or protect the water heater so it cannot be damaged by 

a moving vehicle.

Check with your local Authority Having Jurisdiction for requirements 

when installing the water heater in a garage or closet. Please read 

the entire manual before attempting installation. Failure to properly 

take factors such as venting, piping, condensate removal, and wiring 

into account before installation could result in wasted time, money, 

and possible property damage and personal injury.

E. Exhaust Vent and Intake Pipe

The heater is rated ANSI Z21.10.3 Category IV (pressurized vent, 

likely to form condensate in the vent) and requires a special vent 

system designed for pressurized venting.

NOTE: The venting options described here (and further detailed 

in the Venting section, this manual) are the lone venting options 

approved for this water heater. Failure to vent the water heater 

in accordance with the provided venting instructions will void 

the warranty.

The exhaust discharged by this water heater may be very hot. 

Avoid touching or other direct contact with the exhaust gases of 

the vent termination assembly. Doing so could result in severe 

personal injury or death.

Do not attempt to vent this water heater by any means other than 

those described in this manual. Doing so will void the warranty 

and may result in severe personal injury or death.
Vents must be properly supported. Heater exhaust and intake 

connections are not designed to carry heavy weight. Vent support 

brackets must be within 1’ of the heater and the balance at 4’ 

intervals. Heater must be readily accessible for visual inspection 

for first 3’ from the water heater. Failure to properly support vents 

could result in property damage, severe personal injury, or death.

Failure to vent the water heater properly will result in serious 

personal injury or death.

1. Direct Vent of Exhaust and Intake

If installing a direct vent option, combustion air must be drawn 

from the outdoors directly into the water heater intake and exhaust 

must terminate outdoors. There are three basic direct vent options 

detailed in this manual: 1. Side Wall Venting, 2. Roof Venting, and 3. 

Unbalanced Venting.

Be sure to locate the heater such that the exhaust vent and intake 

piping can be routed through the building and properly terminated. 

Different vent terminals can be used to simplify and eliminate 

multiple penetrations in the building structure (see Optional 

Equipment in Venting Section). The exhaust vent and intake piping 

lengths, routing, and termination methods must all comply with the 

methods and limits given in the Venting Section, this manual.

When installing a combustion air intake from outdoors, care must 

be taken to utilize uncontaminated combustion air. 

To prevent 

combustion air contamination, see Table 2.

The space must be provided with correctly sized combustion/

ventilation air openings for all other appliances located in the 

space with the water heater. For power venting installations using 

room air for combustion, refer to the venting section, this manual, 

for descriptions of confined and unconfined spaces. Do not install 

the water heater in an attic. Failure to comply with these warnings 

could result in substantial property damage, severe personal 

injury, or death.

2. Power Venting, Indoor Combustion Air in Confined or 

Unconfined Space

This heater requires fresh, uncontaminated air for safe operation 

and must be installed in a mechanical room where there is adequate 

combustion and ventilating air. 

NOTE: To prevent combustion air 

contamination, see Table 2.

 

Combustion air from the indoor space can be used if the space has 

adequate area or when air is provided through a duct or louver 

to supply sufficient combustion air based on the water heater 

input. Never obstruct the supply of combustion air to the water 

heater. If the water heater is installed in areas where indoor air is 

Summary of Contents for WGR050NG076

Page 1: ...ce and will not be held liable for typographical errors in literature NOTE TO CONSUMER PLEASE KEEP ALL INSTRUCTIONS FOR FUTURE REFERENCE www westinghousewaterheating com WHL 001 Rev 001 Rel 008 Date 8...

Page 2: ...e Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your ga...

Page 3: ...stalledbyqualifiedandlicensedpersonnel The installer should be guided by the instructions furnished with the water heater and by local codes and utility company requirements In the absence of local co...

Page 4: ...repare the Water Heater 6 A Locating the Water Heater 7 B Leveling 7 C Clearances for Service Access 8 D Residential Garage and Closet Installations 8 E Exhaust Vent and Intake Pipe 8 1 Direct Vent of...

Page 5: ...to heat potable water ONLY Using this water heater to heat non potable fluid WILL VOID product warranty and could result in property damage personal injury or death Do not use this water heater for an...

Page 6: ...ature and adjusts fan speed to regulate the heater s energy output This allows the unit to deliver the required amount of heated energy and nothing more Burner Constructed of high grade stainless stee...

Page 7: ...m air for combustion Indoor air will have a much lower relative humidity and hence potential corrosion will be minimized High heat sources generating heat 100o F 37o C or greater such as boiler flue p...

Page 8: ...ould result in severe personal injury or death Do not attempt to vent this water heater by any means other than those described in this manual Doing so will void the warranty and may result in severe...

Page 9: ...inch per 1 000 BTU hr 22cm2 kW of the total input of all appliances in the space but not less than 100 square inches 645cm2 If the confined space is within a building of tight construction air for co...

Page 10: ...ith EPA secondary maximum contaminant levels 40 CFR Part 143 3 If the water contains contaminants higher than outlined by the EPA water treatment is recommended and additional more frequent maintenanc...

Page 11: ...se as required by ANSI Part 4 Piping Failure to follow the instructions in this section WILL VOID the warranty and may result in property damage severe personal injury or death DO NOT pipe this water...

Page 12: ...The expansion tank must be located as shown in Applications this manual or following recognized design methods See expansion tank manufacturer s instructions for details Use a backflow preventer spec...

Page 13: ...nt temperature as low as possible Feel water before bathing or showering If thermostatic valves are required use devices specifically designed for such purpose Install these devices in accordancewithi...

Page 14: ...r all equipment and detailing required by local codes In Massachusetts you must install a vacuum relief valve per 248 CMR 6 Mixing valve application is optional but recommended to help prevent scaldin...

Page 15: ...ithout water will result in dry firing NOTES FOR AIR HANDLER APPLICATION 1 MASSACHUSETTS STATE PLUMBING CODE REQUIRES A DISTANCE NO GREATER THAN 50 FEET FROM THE WATER HEATER TO THE FAN COIL IN THE AI...

Page 16: ...state provincial and national codes for best practices to prevent condensate freezing in the exhaust vent pipe system Improper seating of vent pipe gaskets can cause eventual gasket failure and exhau...

Page 17: ...p terminations clear could result in property damage severe personal injury or death The exhaust and intake components installed with this water heater must be used for near water heater piping BEFORE...

Page 18: ...t may be opened Direct Vent 1 foot 3 feet 91 cm Power Vent 4 ft below or to side of opening 1 ft above opening C Clearance to permanently closed window D Vertical clearance to ventilated soffit locate...

Page 19: ...piping may be used on air inlet piping only 2 Remove all burrs and debris from joints and fittings 3 When using PVC or CPVC pipe all joints must be properly cleaned primed and cemented Use only cemen...

Page 20: ...ree feet for concealed piping b At all changes of direction c On each side of a penetration through a partition wall or ceiling and d The labels shall be black lettering that i Indicates that the pipi...

Page 21: ...ing support brackets on vent piping the first bracket must be within 1 foot of the water heater and the balance of 4 foot intervals on the vent pipe Venting must be readily accessible for visual inspe...

Page 22: ...IDE VIEW LP 325 PP EXHAUST AIR INTAKE F E D C EXHAUST AIR INTAKE B Figure 10 Horizontal Snorkel Venting UNBALANCED VENTING WITH TEE INTAKE AND COUPLING EXHAUST All vent pipes must be glued properly su...

Page 23: ...er to Concentric Vent Kit installation manual LP 166 for further information on venting with the optional concentric vent kits Concentric venting through an existing system must run vertically through...

Page 24: ...sidered part of the space Confined space is space with volume less than 50 cubic feet per 1 000 Btu hour 4 8 cubic meters per kW of the total input rating of all fuel burning appliances installed in t...

Page 25: ...cidic pH from 3 2 to 4 5 Install a neutralizing filter if required by local codes Power to the optional condensate pump is continuous When the water heater is powered off the condensate pump will rema...

Page 26: ...WHL 001 Rev 001 Rel 008 Date 8 23 18 26 1 2 3 4 Figure 16 Removing and Installing the Condensate Neutralizer Water Heaters Manufactured Prior to 9 27 17 ONLY...

Page 27: ...uctions are included with the outdoor sensor to correctly mount the sensor on the exterior surface of the building It is preferable to mount the sensor on the north side in an area that will not be af...

Page 28: ...ing plate LP for liquefied petroleum propane gas or Nat for natural or city gas All gas connections must be approved by the local gas supplier or utility in addition to the governing authority prior t...

Page 29: ...being installed If there are additional gas appliances on the main supply line size the supply line for the maximum total COMBINED BTU Hr draw of the appliances This will ensure the supply line is siz...

Page 30: ...ts individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of the system at pressures greater than psi 3 5 kPa 2 The water heater must be isolated f...

Page 31: ...t in increments of two degrees After choosing the setpoint wait five seconds The screen will return to normal operation and the setpoint will be stored 70 160 120 Outdoor Reset Curve Enabling Outdoor...

Page 32: ...sume water heater operation 3 Putting the Water Heater in ECO Mode Press to put the water heater in ECO Mode Press to resume normal operation 4 Changing User Setpoint Press either or once to change th...

Page 33: ...imum tank temperature for reset curve 70 160 140 P10 Warm Weather Shutdown Temperature o C o F Outdoor temperatures greater than this value return the tank target temperature to the User Setpoint 50 1...

Page 34: ...een cleared Press at any History Mode screens to return to the upper level menu Part 10 Start Up Procedure FOR YOUR OWN SAFETY READ BEFORE OPERATING 1 This water heater does not have a pilot It is equ...

Page 35: ...a maximum of 15 minutes 8 Test Mode can be disabled by pressing Combustion Settings on All Models Fan Speed Natural Gas NG Propane LP Low Ignition High Low Ignition High Carbon Monoxide CO PPM 1 10 2...

Page 36: ...result in property damage serious personal injury or death Such damages ARE NOT covered by water heater warranty Part 12 Troubleshooting A Error Code An error code may occur during installation of th...

Page 37: ...the sensor is 40o F 122o F 2 Check the Outdoor Temperature Sensor Ensure it is properly wired and connected and that there are no breaks cuts or other visible issues with the sensor wire 3 Use an ohm...

Page 38: ...ault code occurs again reset the water heater and 3 When water heater attempts to fire check voltage at the gas valve connector If there is voltage but no gas pressure on the outlet side of the valve...

Page 39: ...serve water heater operation If fault code occurs again 3 Check the Dual Temperature Sensor Ensure it is properly wired to the control and that there are no breaks cuts or other visible issues with th...

Page 40: ...ons been installed at least one foot above exterior grade and one foot above normal snow accumulation level Is vent piping properly supported Has vent piping been checked for leaks Has the exhaust ven...

Page 41: ...ter that has not been used for a long period of time generally two weeks or more When opening a hot water faucet in a system that has been out of use for a time keep all ignition sources electrical ap...

Page 42: ...ctrode Clean Set gap at 1 4 Clean probe with plumbers cloth to remove oxides Combination Ignitor and Flame Probe Check ionization in uA i04 in the Inquiry Mode menu Record high fire and low fire Clean...

Page 43: ...T P A D A 4 8 6 0 P 0 0 7 7 S P M A L C w E S O H E T A S N E D N O C 5 4 4 0 P 0 0 1 7 B R A B X E L A M T P N 2 1 G N I T T I F 6 2 0 0 P 0 0 7 7 2 1 T U N K C O L 7 7 7 0 P 0 0 7 7 2 1 X 2 1 R E T...

Page 44: ...00P 004 27 CONDENSATE HOSE w CLAMPS 7700P 068 28 FITTING 1 2 NPT MALE X BARB 7100P 044 29 LOCKNUT 1 2 7700P 002 30 ADAPTER 1 2 X 1 2 7700P 077 31 FLUE TEMPERATURE SENSOR 7450P 026 32 PRESSURE SWITCH 7...

Page 45: ...t s E If at the time of a request for service the Owner cannot provide a copy of the original sales receipt or the warranty registration the warranty period for the water heater shall then be deemed t...

Page 46: ...warranty registration for a warranty service request If the water heater is in warranty contact the retailer from whom the water heater was purchased or the installer for assistance Be prepared to pro...

Page 47: ...WHL 001 Rev 001 Rel 008 Date 8 23 18 47 Maintenance Notes...

Page 48: ...allation Installation Address Product Name Serial Number s Comments Installer s Code Name Installers Phone Number Signed by Installer Signed by Customer Installation Notes IMPORTANT Customer Please on...

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