Westinghouse WGR050NG076 Installation, Start-Up, Maintenance, Parts, Warranty Download Page 7

WHL-001 Rev. 001 Rel. 008 Date 8.23.18

7

This water heater is certified for indoor use only. DO NOT INSTALL 

OUTDOORS. Outdoor installations ARE NOT covered by warranty. 

Failure to install the water heater indoors could result in property 

damage, severe personal injury, or death.

A. Locating the Water Heater

1. Installation Area (Mechanical Room) Operating Conditions

•  Ensure ambient temperatures are higher than 32

o

F / 0

o

and lower than 104

o

F / 40

o

C

•  Prevent the air from becoming contaminated by the 

products, places, and conditions listed in this manual

•  Avoid continuously high levels of humidity
•  Never close existing ventilation openings
•  Ensure a minimum 1” clearance around hot water and 

exhaust vent pipes

•  NOTE: To prevent condensing in the fan, it is recommended 

to avoid prolonged exposure to temperatures below 45

o

F

Incorrect ambient conditions can lead to damage to the heating 

system and put safe operation at risk. Ensure that the installation 

location adheres to the information included in this manual. 

Failure to do so could result in property damage, serious personal 

injury, or death. Failure of heater or components due to incorrect 

operating conditions IS NOT covered by product warranty.

This water heater has a condensate disposal system that may freeze 

if exposed to sustained temperatures below 32

o

F. Precautions 

should be taken to protect the condensate trap and drain lines 

from sustained freezing conditions. Failure to take precautions 

could result in property damage, severe personal injury, or death.

2. Check for nearby connections to:

•  System water piping
•  Venting connections
•  Gas supply piping
•  Electrical power
•  Condensate drain

3. Check area around heater. Remove any combustible materials, 

gasoline, and other flammable liquids.

This water heater must be installed upright in the vertical position 

as described in this manual. DO NOT attempt to install this water 

heater in any other orientation. Doing so will result in improper 

water heater operation and property damage, and could result in 

serious personal injury or death.

Failure to keep the water heater area clear and free of combustible 

materials, liquids, and vapors can result in substantial property 

damage, severe personal injury, or death.

The service life of the water heater’s exposed metallic surfaces, 

such as the casing, as well as internal surfaces, such as the heat 

exchanger, are directly influenced by proximity to damp and salty 

marine environments. In such areas higher concentration levels of 

chlorides from sea spray coupled with relative humidity can lead to 

degradation of water heater components. In these environments, 

heaters must not be installed using direct vent systems which draw 

outdoor air for combustion. Such heaters must be installed using 

room air for combustion. Indoor air will have a much lower relative 

humidity, and hence potential corrosion will be minimized.

High heat sources (generating heat 100

o

F / 37

o

C or greater, such 

as boiler flue pipes, space heaters, etc.) may damage plastic 

components of the water heater as well as plastic vent pipe 

materials. Such damages ARE NOT covered by warranty. It is 

recommended to keep a minimum clearance of 8” from high heat 

sources. Observe heat source manufacturer instructions, as well 

as local, state, provincial, and national codes, laws, regulations, 

and ordinances when installing this water heater and related 

components near high heat sources.

4. Gas control system components must be protected from dripping 

water during operation and service.
5. If the heater is to replace an existing heater, check for and correct 

any existing system problems, such as:

•  System leaks
•  Location that could cause the system and heater to freeze and 

leak

•  Incorrectly sized expansion tank

6. Clean and flush system when reinstalling a heater.

NOTE: 

When installing in a zero clearance location, it may not be 

possible to read or view some product labeling. It is recommended to 

make note of the heater model and serial number.

NOTE: 

A combustible door or removable panel is acceptable front 

clearance.

Failure of the water heater or components due to incorrect operating 

conditions IS NOT covered by product warranty.

B. Leveling

In order for the condensate to properly flow out of the collection 

system, the area where you locate the heater must be level. Location 

must also fully support the weight of the filled water heater.

All appliances eventually leak. Locate the appliance where any 

leakage from the relief valve, related piping, tank, or connections 

will not result in damage to surrounding areas or lower floors of the 

building. Any appliance should be installed in such a manner that if it 

should leak the resulting flow of water will not cause damage to the 

area in which it is installed. National Plumbing codes require a drain 

pan for any appliance installation. This drain pan should be sized with 

a maximum depth of 2”, and a minimum diameter 2” greater than the 

diameter of the appliance. The drain pan should empty into an open 

drain line. This drain line should be 3/4” ID minimum, piped to an 

open drain. Leakage damages ARE NOT covered by warranty. Failure 

to install a drain pan is the sole responsibility of the owner and/or 

installer. Reference UPC 2000 (Uniform Plumbing Code) Section 510 

- Protection from Damage or IPC 200 (International Plumbing code) 

Section 504 - Safety Devices. Leakage damages ARE NOT covered by 

warranty.

In addition, water leak detection devices and automatic water shutoff 

valves are readily available at plumbing supply houses. IT IS HIGHLY 

RECOMMENDED BY THE MANUFACTURER TO INSTALL WATER LEAK 

DETECTION DEVICES AND AUTOMATIC SHUTOFF VALVES IN ANY 

APPLIANCE INSTALLATION WHERE A LEAKAGE OF WATER COULD 

RESULT IN PROPERTY DAMAGES. 

Summary of Contents for WGR050NG076

Page 1: ...ce and will not be held liable for typographical errors in literature NOTE TO CONSUMER PLEASE KEEP ALL INSTRUCTIONS FOR FUTURE REFERENCE www westinghousewaterheating com WHL 001 Rev 001 Rel 008 Date 8...

Page 2: ...e Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your ga...

Page 3: ...stalledbyqualifiedandlicensedpersonnel The installer should be guided by the instructions furnished with the water heater and by local codes and utility company requirements In the absence of local co...

Page 4: ...repare the Water Heater 6 A Locating the Water Heater 7 B Leveling 7 C Clearances for Service Access 8 D Residential Garage and Closet Installations 8 E Exhaust Vent and Intake Pipe 8 1 Direct Vent of...

Page 5: ...to heat potable water ONLY Using this water heater to heat non potable fluid WILL VOID product warranty and could result in property damage personal injury or death Do not use this water heater for an...

Page 6: ...ature and adjusts fan speed to regulate the heater s energy output This allows the unit to deliver the required amount of heated energy and nothing more Burner Constructed of high grade stainless stee...

Page 7: ...m air for combustion Indoor air will have a much lower relative humidity and hence potential corrosion will be minimized High heat sources generating heat 100o F 37o C or greater such as boiler flue p...

Page 8: ...ould result in severe personal injury or death Do not attempt to vent this water heater by any means other than those described in this manual Doing so will void the warranty and may result in severe...

Page 9: ...inch per 1 000 BTU hr 22cm2 kW of the total input of all appliances in the space but not less than 100 square inches 645cm2 If the confined space is within a building of tight construction air for co...

Page 10: ...ith EPA secondary maximum contaminant levels 40 CFR Part 143 3 If the water contains contaminants higher than outlined by the EPA water treatment is recommended and additional more frequent maintenanc...

Page 11: ...se as required by ANSI Part 4 Piping Failure to follow the instructions in this section WILL VOID the warranty and may result in property damage severe personal injury or death DO NOT pipe this water...

Page 12: ...The expansion tank must be located as shown in Applications this manual or following recognized design methods See expansion tank manufacturer s instructions for details Use a backflow preventer spec...

Page 13: ...nt temperature as low as possible Feel water before bathing or showering If thermostatic valves are required use devices specifically designed for such purpose Install these devices in accordancewithi...

Page 14: ...r all equipment and detailing required by local codes In Massachusetts you must install a vacuum relief valve per 248 CMR 6 Mixing valve application is optional but recommended to help prevent scaldin...

Page 15: ...ithout water will result in dry firing NOTES FOR AIR HANDLER APPLICATION 1 MASSACHUSETTS STATE PLUMBING CODE REQUIRES A DISTANCE NO GREATER THAN 50 FEET FROM THE WATER HEATER TO THE FAN COIL IN THE AI...

Page 16: ...state provincial and national codes for best practices to prevent condensate freezing in the exhaust vent pipe system Improper seating of vent pipe gaskets can cause eventual gasket failure and exhau...

Page 17: ...p terminations clear could result in property damage severe personal injury or death The exhaust and intake components installed with this water heater must be used for near water heater piping BEFORE...

Page 18: ...t may be opened Direct Vent 1 foot 3 feet 91 cm Power Vent 4 ft below or to side of opening 1 ft above opening C Clearance to permanently closed window D Vertical clearance to ventilated soffit locate...

Page 19: ...piping may be used on air inlet piping only 2 Remove all burrs and debris from joints and fittings 3 When using PVC or CPVC pipe all joints must be properly cleaned primed and cemented Use only cemen...

Page 20: ...ree feet for concealed piping b At all changes of direction c On each side of a penetration through a partition wall or ceiling and d The labels shall be black lettering that i Indicates that the pipi...

Page 21: ...ing support brackets on vent piping the first bracket must be within 1 foot of the water heater and the balance of 4 foot intervals on the vent pipe Venting must be readily accessible for visual inspe...

Page 22: ...IDE VIEW LP 325 PP EXHAUST AIR INTAKE F E D C EXHAUST AIR INTAKE B Figure 10 Horizontal Snorkel Venting UNBALANCED VENTING WITH TEE INTAKE AND COUPLING EXHAUST All vent pipes must be glued properly su...

Page 23: ...er to Concentric Vent Kit installation manual LP 166 for further information on venting with the optional concentric vent kits Concentric venting through an existing system must run vertically through...

Page 24: ...sidered part of the space Confined space is space with volume less than 50 cubic feet per 1 000 Btu hour 4 8 cubic meters per kW of the total input rating of all fuel burning appliances installed in t...

Page 25: ...cidic pH from 3 2 to 4 5 Install a neutralizing filter if required by local codes Power to the optional condensate pump is continuous When the water heater is powered off the condensate pump will rema...

Page 26: ...WHL 001 Rev 001 Rel 008 Date 8 23 18 26 1 2 3 4 Figure 16 Removing and Installing the Condensate Neutralizer Water Heaters Manufactured Prior to 9 27 17 ONLY...

Page 27: ...uctions are included with the outdoor sensor to correctly mount the sensor on the exterior surface of the building It is preferable to mount the sensor on the north side in an area that will not be af...

Page 28: ...ing plate LP for liquefied petroleum propane gas or Nat for natural or city gas All gas connections must be approved by the local gas supplier or utility in addition to the governing authority prior t...

Page 29: ...being installed If there are additional gas appliances on the main supply line size the supply line for the maximum total COMBINED BTU Hr draw of the appliances This will ensure the supply line is siz...

Page 30: ...ts individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of the system at pressures greater than psi 3 5 kPa 2 The water heater must be isolated f...

Page 31: ...t in increments of two degrees After choosing the setpoint wait five seconds The screen will return to normal operation and the setpoint will be stored 70 160 120 Outdoor Reset Curve Enabling Outdoor...

Page 32: ...sume water heater operation 3 Putting the Water Heater in ECO Mode Press to put the water heater in ECO Mode Press to resume normal operation 4 Changing User Setpoint Press either or once to change th...

Page 33: ...imum tank temperature for reset curve 70 160 140 P10 Warm Weather Shutdown Temperature o C o F Outdoor temperatures greater than this value return the tank target temperature to the User Setpoint 50 1...

Page 34: ...een cleared Press at any History Mode screens to return to the upper level menu Part 10 Start Up Procedure FOR YOUR OWN SAFETY READ BEFORE OPERATING 1 This water heater does not have a pilot It is equ...

Page 35: ...a maximum of 15 minutes 8 Test Mode can be disabled by pressing Combustion Settings on All Models Fan Speed Natural Gas NG Propane LP Low Ignition High Low Ignition High Carbon Monoxide CO PPM 1 10 2...

Page 36: ...result in property damage serious personal injury or death Such damages ARE NOT covered by water heater warranty Part 12 Troubleshooting A Error Code An error code may occur during installation of th...

Page 37: ...the sensor is 40o F 122o F 2 Check the Outdoor Temperature Sensor Ensure it is properly wired and connected and that there are no breaks cuts or other visible issues with the sensor wire 3 Use an ohm...

Page 38: ...ault code occurs again reset the water heater and 3 When water heater attempts to fire check voltage at the gas valve connector If there is voltage but no gas pressure on the outlet side of the valve...

Page 39: ...serve water heater operation If fault code occurs again 3 Check the Dual Temperature Sensor Ensure it is properly wired to the control and that there are no breaks cuts or other visible issues with th...

Page 40: ...ons been installed at least one foot above exterior grade and one foot above normal snow accumulation level Is vent piping properly supported Has vent piping been checked for leaks Has the exhaust ven...

Page 41: ...ter that has not been used for a long period of time generally two weeks or more When opening a hot water faucet in a system that has been out of use for a time keep all ignition sources electrical ap...

Page 42: ...ctrode Clean Set gap at 1 4 Clean probe with plumbers cloth to remove oxides Combination Ignitor and Flame Probe Check ionization in uA i04 in the Inquiry Mode menu Record high fire and low fire Clean...

Page 43: ...T P A D A 4 8 6 0 P 0 0 7 7 S P M A L C w E S O H E T A S N E D N O C 5 4 4 0 P 0 0 1 7 B R A B X E L A M T P N 2 1 G N I T T I F 6 2 0 0 P 0 0 7 7 2 1 T U N K C O L 7 7 7 0 P 0 0 7 7 2 1 X 2 1 R E T...

Page 44: ...00P 004 27 CONDENSATE HOSE w CLAMPS 7700P 068 28 FITTING 1 2 NPT MALE X BARB 7100P 044 29 LOCKNUT 1 2 7700P 002 30 ADAPTER 1 2 X 1 2 7700P 077 31 FLUE TEMPERATURE SENSOR 7450P 026 32 PRESSURE SWITCH 7...

Page 45: ...t s E If at the time of a request for service the Owner cannot provide a copy of the original sales receipt or the warranty registration the warranty period for the water heater shall then be deemed t...

Page 46: ...warranty registration for a warranty service request If the water heater is in warranty contact the retailer from whom the water heater was purchased or the installer for assistance Be prepared to pro...

Page 47: ...WHL 001 Rev 001 Rel 008 Date 8 23 18 47 Maintenance Notes...

Page 48: ...allation Installation Address Product Name Serial Number s Comments Installer s Code Name Installers Phone Number Signed by Installer Signed by Customer Installation Notes IMPORTANT Customer Please on...

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