Westinghouse WGR050NG076 Installation, Start-Up, Maintenance, Parts, Warranty Download Page 16

WHL-001 Rev. 001 Rel. 008 Date 8.23.18

16

Part 5 - Venting 

The heater must be vented as detailed in this section. Ensure exhaust 

vent and intake piping complies with these instructions regarding 

vent system. Inspect finished exhaust vent and intake piping 

thoroughly to ensure all joints are well secured, airtight, and comply 

with all applicable code requirements, as well as the instructions 

provided in this manual. Failure to properly install the vent system 

will result in severe personal injury or death.

A. General

This heater is certified as a “Category IV” appliance and requires a 

special venting system. The vent system will operate with a positive 

pressure in the pipe. Exhaust gases must be piped directly outdoors 

using the vent materials and rules outlined in these instructions. Do 

not connect vent connectors serving appliances vented by natural 

draft into any portion of mechanical draft systems operating under 

positive pressure. Follow the venting instructions carefully. Failure 

to do so will result in substantial property damage, severe personal 

injury, or death.

1. Installation should be made in accordance with the regulations of 

the Authority Having Jurisdiction, local code authorities, and utility 

companies which pertain to this type of water heating equipment.

2. Install the venting system in accordance with these instructions 

and with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, CAN/CGA 

B149, and / or applicable provisions of local building codes.

3. This water heater must be vented with materials, components, and 

systems listed and approved for Category IV appliances.

Exhaust and intake are to be piped separately. This heater cannot 

share a common exhaust or intake with multiple appliances. Failure 

to follow these instructions will result in substantial property 

damage, severe personal injury, or death.

NOTE: 

To avoid contamination often contained in indoor air, it is best 

to pipe all intake combustion air directly to the outdoors.

NOTE:

 Care must be taken to prevent condensate freezing in the 

exhaust vent pipe system. See local, state, provincial, and national 

codes for best practices to prevent condensate freezing in the exhaust 

vent pipe system.

Improper seating of vent pipe gaskets can cause eventual gasket 

failure and exhaust gas leakage. Ensure the exhaust vent pipe is 

properly beveled and seated before insertion into the flue adapter. 

Failure to do so could result in property damage, severe personal 

injury, or death.

Due to the extreme flammability of most glues, cements, solvents, 

and primers used to join plastic exhaust vent and intake pipes, 

explosive solvent vapors must be cleared from all vent piping 

before start-up. Avoid using excess cement or primer, as this may 

pool in the vent pipes. Vent assemblies should be allowed to 

cure for a period of at least 8 hours before powering a connected 

appliance. Failure to follow these instructions will result in 

substantial property damage, severe personal injury, or death. It is 

the installers’ responsibility to understand the hazards associated 

with explosive solvents and take the necessary precautions to 

avoid these risks.

Exhaust vent adaptors are not designed as load-bearing devices, 

and must not be used to support exhaust vent piping. All vent pipes 

must be properly connected, supported, and the exhaust vent must 

be pitched a minimum of 1/4” per foot back to the heater to allow 

drainage of condensate. Failure to properly support vent piping 

and follow the information in this statement could result in product 

damage, severe personal injury, or death.

•  DO NOT insulate the first three (3) linear feet of the exhaust 

vent run.

•  CPVC, Polypropylene, or Stainless 

Steel pipe material MUST be used 

if the first three (3) linear feet of 

the exhaust vent run is insulated 

or passes through an enclosed 

space greater than 6” in length, 

such as a wall.

•  If CPVC is used to meet these 

requirements, the balance may be 

installed with approved PVC pipe.

•  If Polypropylene or Stainless Steel 

is used to meet these requirements, the balance of the vent run 

must be installed with the same material.

•  Failure to comply with this warning could result in property 

damage, severe personal injury, or death.

Exhaust

LP-179-JJ
11/30/17

Length

Greater than 

Six (6) Inches 

 

Enclosed 

Space

Within First Three (3) Linear Feet of 

Appliance Exhaust Vent Adapter

  

Summary of Contents for WGR050NG076

Page 1: ...ce and will not be held liable for typographical errors in literature NOTE TO CONSUMER PLEASE KEEP ALL INSTRUCTIONS FOR FUTURE REFERENCE www westinghousewaterheating com WHL 001 Rev 001 Rel 008 Date 8...

Page 2: ...e Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your ga...

Page 3: ...stalledbyqualifiedandlicensedpersonnel The installer should be guided by the instructions furnished with the water heater and by local codes and utility company requirements In the absence of local co...

Page 4: ...repare the Water Heater 6 A Locating the Water Heater 7 B Leveling 7 C Clearances for Service Access 8 D Residential Garage and Closet Installations 8 E Exhaust Vent and Intake Pipe 8 1 Direct Vent of...

Page 5: ...to heat potable water ONLY Using this water heater to heat non potable fluid WILL VOID product warranty and could result in property damage personal injury or death Do not use this water heater for an...

Page 6: ...ature and adjusts fan speed to regulate the heater s energy output This allows the unit to deliver the required amount of heated energy and nothing more Burner Constructed of high grade stainless stee...

Page 7: ...m air for combustion Indoor air will have a much lower relative humidity and hence potential corrosion will be minimized High heat sources generating heat 100o F 37o C or greater such as boiler flue p...

Page 8: ...ould result in severe personal injury or death Do not attempt to vent this water heater by any means other than those described in this manual Doing so will void the warranty and may result in severe...

Page 9: ...inch per 1 000 BTU hr 22cm2 kW of the total input of all appliances in the space but not less than 100 square inches 645cm2 If the confined space is within a building of tight construction air for co...

Page 10: ...ith EPA secondary maximum contaminant levels 40 CFR Part 143 3 If the water contains contaminants higher than outlined by the EPA water treatment is recommended and additional more frequent maintenanc...

Page 11: ...se as required by ANSI Part 4 Piping Failure to follow the instructions in this section WILL VOID the warranty and may result in property damage severe personal injury or death DO NOT pipe this water...

Page 12: ...The expansion tank must be located as shown in Applications this manual or following recognized design methods See expansion tank manufacturer s instructions for details Use a backflow preventer spec...

Page 13: ...nt temperature as low as possible Feel water before bathing or showering If thermostatic valves are required use devices specifically designed for such purpose Install these devices in accordancewithi...

Page 14: ...r all equipment and detailing required by local codes In Massachusetts you must install a vacuum relief valve per 248 CMR 6 Mixing valve application is optional but recommended to help prevent scaldin...

Page 15: ...ithout water will result in dry firing NOTES FOR AIR HANDLER APPLICATION 1 MASSACHUSETTS STATE PLUMBING CODE REQUIRES A DISTANCE NO GREATER THAN 50 FEET FROM THE WATER HEATER TO THE FAN COIL IN THE AI...

Page 16: ...state provincial and national codes for best practices to prevent condensate freezing in the exhaust vent pipe system Improper seating of vent pipe gaskets can cause eventual gasket failure and exhau...

Page 17: ...p terminations clear could result in property damage severe personal injury or death The exhaust and intake components installed with this water heater must be used for near water heater piping BEFORE...

Page 18: ...t may be opened Direct Vent 1 foot 3 feet 91 cm Power Vent 4 ft below or to side of opening 1 ft above opening C Clearance to permanently closed window D Vertical clearance to ventilated soffit locate...

Page 19: ...piping may be used on air inlet piping only 2 Remove all burrs and debris from joints and fittings 3 When using PVC or CPVC pipe all joints must be properly cleaned primed and cemented Use only cemen...

Page 20: ...ree feet for concealed piping b At all changes of direction c On each side of a penetration through a partition wall or ceiling and d The labels shall be black lettering that i Indicates that the pipi...

Page 21: ...ing support brackets on vent piping the first bracket must be within 1 foot of the water heater and the balance of 4 foot intervals on the vent pipe Venting must be readily accessible for visual inspe...

Page 22: ...IDE VIEW LP 325 PP EXHAUST AIR INTAKE F E D C EXHAUST AIR INTAKE B Figure 10 Horizontal Snorkel Venting UNBALANCED VENTING WITH TEE INTAKE AND COUPLING EXHAUST All vent pipes must be glued properly su...

Page 23: ...er to Concentric Vent Kit installation manual LP 166 for further information on venting with the optional concentric vent kits Concentric venting through an existing system must run vertically through...

Page 24: ...sidered part of the space Confined space is space with volume less than 50 cubic feet per 1 000 Btu hour 4 8 cubic meters per kW of the total input rating of all fuel burning appliances installed in t...

Page 25: ...cidic pH from 3 2 to 4 5 Install a neutralizing filter if required by local codes Power to the optional condensate pump is continuous When the water heater is powered off the condensate pump will rema...

Page 26: ...WHL 001 Rev 001 Rel 008 Date 8 23 18 26 1 2 3 4 Figure 16 Removing and Installing the Condensate Neutralizer Water Heaters Manufactured Prior to 9 27 17 ONLY...

Page 27: ...uctions are included with the outdoor sensor to correctly mount the sensor on the exterior surface of the building It is preferable to mount the sensor on the north side in an area that will not be af...

Page 28: ...ing plate LP for liquefied petroleum propane gas or Nat for natural or city gas All gas connections must be approved by the local gas supplier or utility in addition to the governing authority prior t...

Page 29: ...being installed If there are additional gas appliances on the main supply line size the supply line for the maximum total COMBINED BTU Hr draw of the appliances This will ensure the supply line is siz...

Page 30: ...ts individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of the system at pressures greater than psi 3 5 kPa 2 The water heater must be isolated f...

Page 31: ...t in increments of two degrees After choosing the setpoint wait five seconds The screen will return to normal operation and the setpoint will be stored 70 160 120 Outdoor Reset Curve Enabling Outdoor...

Page 32: ...sume water heater operation 3 Putting the Water Heater in ECO Mode Press to put the water heater in ECO Mode Press to resume normal operation 4 Changing User Setpoint Press either or once to change th...

Page 33: ...imum tank temperature for reset curve 70 160 140 P10 Warm Weather Shutdown Temperature o C o F Outdoor temperatures greater than this value return the tank target temperature to the User Setpoint 50 1...

Page 34: ...een cleared Press at any History Mode screens to return to the upper level menu Part 10 Start Up Procedure FOR YOUR OWN SAFETY READ BEFORE OPERATING 1 This water heater does not have a pilot It is equ...

Page 35: ...a maximum of 15 minutes 8 Test Mode can be disabled by pressing Combustion Settings on All Models Fan Speed Natural Gas NG Propane LP Low Ignition High Low Ignition High Carbon Monoxide CO PPM 1 10 2...

Page 36: ...result in property damage serious personal injury or death Such damages ARE NOT covered by water heater warranty Part 12 Troubleshooting A Error Code An error code may occur during installation of th...

Page 37: ...the sensor is 40o F 122o F 2 Check the Outdoor Temperature Sensor Ensure it is properly wired and connected and that there are no breaks cuts or other visible issues with the sensor wire 3 Use an ohm...

Page 38: ...ault code occurs again reset the water heater and 3 When water heater attempts to fire check voltage at the gas valve connector If there is voltage but no gas pressure on the outlet side of the valve...

Page 39: ...serve water heater operation If fault code occurs again 3 Check the Dual Temperature Sensor Ensure it is properly wired to the control and that there are no breaks cuts or other visible issues with th...

Page 40: ...ons been installed at least one foot above exterior grade and one foot above normal snow accumulation level Is vent piping properly supported Has vent piping been checked for leaks Has the exhaust ven...

Page 41: ...ter that has not been used for a long period of time generally two weeks or more When opening a hot water faucet in a system that has been out of use for a time keep all ignition sources electrical ap...

Page 42: ...ctrode Clean Set gap at 1 4 Clean probe with plumbers cloth to remove oxides Combination Ignitor and Flame Probe Check ionization in uA i04 in the Inquiry Mode menu Record high fire and low fire Clean...

Page 43: ...T P A D A 4 8 6 0 P 0 0 7 7 S P M A L C w E S O H E T A S N E D N O C 5 4 4 0 P 0 0 1 7 B R A B X E L A M T P N 2 1 G N I T T I F 6 2 0 0 P 0 0 7 7 2 1 T U N K C O L 7 7 7 0 P 0 0 7 7 2 1 X 2 1 R E T...

Page 44: ...00P 004 27 CONDENSATE HOSE w CLAMPS 7700P 068 28 FITTING 1 2 NPT MALE X BARB 7100P 044 29 LOCKNUT 1 2 7700P 002 30 ADAPTER 1 2 X 1 2 7700P 077 31 FLUE TEMPERATURE SENSOR 7450P 026 32 PRESSURE SWITCH 7...

Page 45: ...t s E If at the time of a request for service the Owner cannot provide a copy of the original sales receipt or the warranty registration the warranty period for the water heater shall then be deemed t...

Page 46: ...warranty registration for a warranty service request If the water heater is in warranty contact the retailer from whom the water heater was purchased or the installer for assistance Be prepared to pro...

Page 47: ...WHL 001 Rev 001 Rel 008 Date 8 23 18 47 Maintenance Notes...

Page 48: ...allation Installation Address Product Name Serial Number s Comments Installer s Code Name Installers Phone Number Signed by Installer Signed by Customer Installation Notes IMPORTANT Customer Please on...

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