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6 | Westinghouse Outdoor Power Equipment, LLC

 

GENERAL SAFETY PRECAUTIONS

• 

NEVER

 use the generator to power medical support 

equipment. 

• 

DO NOT

 operate the generator when you are tired or 

under the influence of drugs, alcohol, or medication.

• 

DO NOT

 use generator with electrical cords which are 

worn, frayed, bare, or otherwise damaged.

•  All electrical tools and appliances operated from this 

generator must be properly grounded by use of a third 

wire or be double-insulated.

•  When this generator is used to supply a building wiring 

system the generator must be installed by a qualified 

electrician and connected to a transfer switch as a 

separately derived system in accordance with NFPA 70, 

National Electrical Code. 

•  If you begin to feel sick, dizzy, or weak while using 

the generator, move to fresh air IMMEDIATELY. See a 

doctor, as you can have carbon monoxide poisoning. 

•  Only use OUTSIDE and far away from windows, doors, 

and vents as recommended by the US Department 

of Health and Human Services Centers for Disease 

Control and Prevention. Your specific home and/or wind 

conditions may require additional distance.

• 

While  operating  and  storing,  keep  at  least  five  feet 

of clearance on all sides of the generator, including 

overhead. Allow the generator to cool a minimum of 30 

minutes before storage. Heat created by the muffler and 

exhaust gases could be hot enough to cause serious 

burns and/or ignite combustible objects.

• 

DO NOT

  touch  the  muffler  or  engine.  They  are  very 

HOT and will cause severe burns. 

DO NOT

 put body 

parts or any flammable or combustible materials in the 

direct path of the exhaust.

• 

ALWAYS

 remove any tools or other service equipment 

used during maintenance away from the generator 

before operating.

•  Avoid skin contact with engine oil or gasoline. Wear 

protective clothing and equipment. Wash all exposed 

skin with soap and water.

•  A transfer switch must be installed by a licensed 

electrician  approved by the authority having jurisdiction. 

The installation must comply with all applicable laws 

and electrical codes. 

FUEL SAFETY

•  Store fuel in a container approved for gasoline. 
• 

DO NOT

 smoke when filling the generator with gasoline.

• 

DO NOT

  allow  the  generator’s  gas  tank  to  overflow 

when filling.

•  Shut down the engine and allow it to cool for two 

minutes before adding gasoline or oil to the generator.

• 

NEVER

 remove the fuel cap when the generator is 

running. Shut off the engine and allow the unit to cool 

at least two minutes. Remove the fuel cap slowly to 

release pressure, keep fuel from escaping around the 

cap, 

and to avoid the heat from the muffler igniting fuel 

vapors. Tighten the fuel cap securely after refueling.

•  Wipe spilled fuel from the unit. 
• 

NEVER

 attempt to burn off spilled fuel.

• 

NEVER

  overfill  the  fuel  tank.  Leave  room  for  fuel  to 

expand. Overfilling the fuel tank can result in a sudden 

overflow  of  gasoline  and  result  in  spilled  gasoline 

coming in contact with HOT surfaces. 

•  Spilled fuel can ignite. If fuel is spilled on the generator, 

wipe up any spills immediately. Dispose of rag properly. 

Allow area of spilled fuel to dry before operating the 

generator.

•  Wear eye protection while refueling.
• 

NEVER

 use gasoline as a cleaning agent.

•  Store any containers containing gasoline or LPG/

propane in a well-ventilated area, away from any 

combustibles or source of ignition. 

GASOLINE AND GASOLINE VAPOR (GAS)

DANGER

Fire and explosion hazard. Gasoline and LPG/propane 

are  highly  explosive  and  flammable  and  can  cause 

severe burns or death. 

• 

In  case  of  a  gas  fire, 

DO NOT

 attempt to extinguish 

the flame if the fuel tank valve is in the ON position. 

Introducing an extinguisher to a generator with an open 

fuel valve could create an explosion hazard. 

•  Gas has a distinctive odor, this will help detect potential 

leaks quickly.

• 

Gas vapors can cause a fire if ignited.

•  Gasoline is a skin irritant and needs to be cleaned up 

immediately if it comes in contact with the skin.

When starting the generator:

• 

Make sure that the fuel cap, air filter, spark plug, fuel 

lines, and exhaust system are properly in place.

•  If you spill any gasoline on the tank, allow it to fully 

evaporate before operating. 

• 

Make  sure  the  generator  is  on  a  flat  surface  before 

operating. 

When transporting or servicing the generator:

•  Disconnect the spark boot to prevent accidental starting.

When storing the generator:

• 

Store away from sparks, open flames, pilot lights, heat,  

and other sources of ignition.

• 

DO NOT

 store gas near furnaces, water heaters, or any 

other appliances that produce heat or have automatic 

ignitions. 

SAFETY

Summary of Contents for WGen7500c

Page 1: ...SER MANUAL DO NOT RETURN THIS PRODUCT TO THE STORE If you have questions or need assistance please call customer service at 855 944 3571 WGen7500c Portable Generator 7500 Running Watts 9500 Peak Watts...

Page 2: ...anual can result in serious injury or death SAVE THESE INSTRUCTIONS TABLE OF CONTENTS INTRODUCTION DISCLAIMERS 2 ALL RIGHTS RESERVED 2 SPECIFICATIONS 3 SAFETY SAFETY DEFINITIONS 4 SAFETY SYMBOLS 4 SAF...

Page 3: ...s up to 104 F 40 C If needed this product can be operated at temperatures ranging from 5 F 15 C 122 F 50 C for short periods If the product is exposed to temperatures outside of this range during stor...

Page 4: ...voided could result in death or serious injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Indicates a situation which can cause damage...

Page 5: ...ly installed and the electrical output has been verified by a qualified electrician The connection must isolate the generator power from utility power and must comply with all applicable laws and elec...

Page 6: ...allow the generator s gas tank to overflow when filling Shut down the engine and allow it to cool for two minutes before adding gasoline or oil to the generator NEVER remove the fuel cap when the gene...

Page 7: ...ttery powered carbon monoxide alarm s in your home WARNING Automatic shutoff accompanied with a flashing RED light in the CO Sensor portion of the control panel is an indication that the generator was...

Page 8: ...the TEST C button located on the front of the receptacle to trip the device This should immediately stop the flow of electricity and shut off the lamp If the electricity is not stopped DO NOT use this...

Page 9: ...Westinghouse Outdoor Power Equipment LLC 9 SAFETY LABELS AND DECALS SAFETY...

Page 10: ...s Receptacles can supply a maximum of 20 Amps 6 120 Volt AC 20 Amp Duplex GFCI NEMA 5 20R Receptacles Receptacles can supply a maximum of 20 Amps 7 20 Amp AC Circuit Breakers Circuit breakers limits t...

Page 11: ...Westinghouse Outdoor Power Equipment LLC 11 COMPONENTS GENERATOR COMPONENTS...

Page 12: ...Assembly wrench Wheel and mounting foot components Item Quantity Mounting foot 2 Flange bolt M8 4 Wheel 2 Axle pin 2 Washer 2 Cotter pin 2 If any parts are missing contact our service team at service...

Page 13: ...fuel item that is broken cut torn or damaged DANGER Fire and explosion hazard DO NOT overfill fuel tank Fill only to the red fill ring located in the in tank fuel screen filter Overfilling may cause f...

Page 14: ...e red maximum fill ring on the fuel screen filter visible in the filler neck 5 Install the fuel cap NOTICE Fuel can damage paint and plastic Use caution when filling the fuel tank Damage caused by spi...

Page 15: ...tairs next to walls or buildings or in any other location that will not allow for adequate cooling of the generator and or the muffler DO NOT contain generators during operation DANGER Asphyxiation ha...

Page 16: ...anel If your unit was shipped without a key fob contact Westinghouse customer service The generator can be started remotely from up to 99 feet 30 meter using the remote start key fob Note As the batte...

Page 17: ...he choke and begin the start sequence If the engine fails to start the generator will attempt to start the engine two more times STOPPING THE ENGINE 1 Turn off and unplug all connected electrical load...

Page 18: ...Conditioner 11 000 BTU 1010 1600 TV Tube Type 300 0 RV Refrigerator 180 600 Radio 200 0 Light 75 Watts 300 0 Coffee Maker 600 0 2590 Total Running Watts 1600 Highest Starting Watts Total Running Watts...

Page 19: ...resulting in death or serious injury Before connecting an AC appliance or power cord to the generator Use grounded 3 prong extension cords tools and appliances or double insulated tools and appliance...

Page 20: ...unit level during transport to minimize the possibility of fuel leakage or if possible drain the fuel or run the engine until the fuel tank is empty before transport The generator wheels are only int...

Page 21: ...ime Hours The maintenance codes will be displayed until the unit is turned off Refer to the Maintenance section for specific procedures Maintenance Code Required Maintenance P25 Change engine oil P50...

Page 22: ...eather change the oil more frequently Ambient air temperature will affect engine oil performance Change the type of engine oil used based on weather conditions Check the engine oil level before each u...

Page 23: ...the spark boot directly away from the engine 3 Clean the area around the spark plug 4 Remove the spark plug with the included spark plug socket wrench NOTICE NEVER apply any side load or move the spa...

Page 24: ...nnect the quick connect plug NOTICE Dispose of the used battery properly according to the guidelines established by your local or state government STORAGE Proper storage preparation is required for tr...

Page 25: ...Start the generator and allow it to run until the generator engine stops 5 Push the battery switch to the OFF position 6 Disconnect the battery quick connect plugs 7 Remove the spark plug 8 Put a teas...

Page 26: ...rocker arms should be loose at TDC on the compression stroke If they are not rotate the engine 360 5 Insert a feeler gauge between the rocker arm and the valve stem to measure valve clearance Intake...

Page 27: ...service toll free at 1 855 944 3571 Engine starts then shuts down Out of fuel Refuel Incorrect engine oil level Check engine oil level Dirty air filter Clean the air filter Contaminated fuel Drain th...

Page 28: ...28 Westinghouse Outdoor Power Equipment LLC EXPLODED VIEWS AND PARTS LISTS EXPLODED VIEW A EXPLODED VIEWS...

Page 29: ...MBLY 9 1 271005 CYLINDER HEAD 9 2 271702 INTAKE VALVE 9 3 275902 EXHAUST VALVE NO PART DESCRIPTION 9 4 261807 INTAKE VALVE SPRING LOWER SEAT 9 5 93513 VALVE SEAL 9 6 266002 VALVE SPRING 9 7 260802 VAL...

Page 30: ...WHEEL NUT 15 RECOIL STARTER ASSEMBLY 15 1 91325 BOLT M6X12 15 2 264738 221B STARTER ASSEMBLY 15 2 1 5910 221 RECOIL STARTER 15 2 2 5943 HANDLE 16 STARTER MOTOR ASSEMBLY 16 1 97415 STARTING MOTOR 16 2...

Page 31: ...Westinghouse Outdoor Power Equipment LLC 31 EXPLODED VIEW B EXPLODED VIEWS...

Page 32: ...120030 ENGINE ASSEMBLY 4 3 549603 DUST BOARD 4 4 91322 BOLT M5X12 4 5 90016 NUT M6 4 6 539602 CRANKCASE COVER 5 CARBON CANNISTER ASSEMBLY NO PART DESCRIPTION 5 1 95123 CARBON CANISTER AND FUEL TANK C...

Page 33: ...23 BOLT M5X16 10 14 544610 SHORT WIRE 11 BATTERY BRACKET ASSEMBLY 11 1 91327 BOLT M6X12 11 2 542614 116 BATTERY PRESSURE PLATE 11 3 512058 BATTERY WIRING ASSEMBLY 11 4 91325 BOLT M6X12 12 CO MODULE AS...

Page 34: ...34 Westinghouse Outdoor Power Equipment LLC SCHEMATICS SCHEMATICS SCHEMATICS...

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