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Westinghouse Outdoor Power Equipment, LLC | 29

EXPLODED VIEW A

EXPLODED VIEWS

NO.

PART#

DESCRIPTION

1

CRANKCASE ASSEMBLY

1.1

260218

CRANKCASE

1.2

93002

BEARING

1.3

93512

CRANKCASE OIL SEAL 

1.4

93516

SWING ROD OIL SEAL

1.5

263901

RACKING BAR

1.6

96806

SWINGING ROD GASKET

1.7

263902

RETAINING CLIP

1.8

265102

OIL SENSOR ASSEMBLY

1.9

91329

BOLT M6X16

1.10

269901

RUBBER CABLE BLOCK

1.11

245104

OIL PROTECTOR

2

260319

CRANKSHAFT 

3

260301

BALANCE SHAFT

4

CRANKCASE COVER ASSEMBLY

4.1

93002

BEARING

4.2

93512

CRANKCASE OIL SEAL 

4.3

240904

CRANKCASE LOCATING PIN

4.4

260111

CRANKCASE COVER

4.5

93015

BEARING

4.6

264301

CENTRIFUGAL GOVERNOR GEAR 

ASSEMBLY

4.7

96072

CRANKCASE SEAL WASHER

4.8

91349

BOLT  M8X40

4.9

265604-

295

DIPSTICK ASSEMBLY

5

CAMSHAFT ASSEMBLY

5.1

266101

VALVE LIFTER

5.2

272003

CAMSHAFT ASSEMBLY

5.3

261901

PUSH ROD

6

SPEED GOVERNOR ASSEMBLY

6.1

264001

SPEED REGULATING ARM

6.2

91325

BOLT M6X12

6.3

264404

SPEED CONTROLLER

6.4

262701

THROTTLE LEVER

6.5

264201

SPRING C 

6.6

264101

SPRING B

7

PISTON & PISTON RING ASSEMBLY

7.1

261205

PISTON

7.2

261604

PISTON RING ASSEMBLY

7.3

261503

CONNECTING ROD ASSEMBLY

7.4

265501

PISTON PIN

7.5

261301

PISTON PIN RING

8

97108

SPARK PLUG

9

CYLINDER HEAD ASSEMBLY

9.1

271005

CYLINDER HEAD

9.2

271702

INTAKE VALVE

9.3

275902

EXHAUST VALVE

NO.

PART#

DESCRIPTION

9.4

261807

INTAKE VALVE SPRING LOWER SEAT

9.5

93513

VALVE SEAL

9.6

266002

VALVE SPRING 

9.7

260802

VALVE LOCK CLAMP

9.8

261805

EXHAUST VALVE SPRING SEAT

9.9

262201

VALVE RETAINER ASSEMBLY

9.10

262101

ROCKING ARM

9.11

261806

TOP CAP

9.12

91016

AIR INLET STUD BOLT 

9.13

91007

AIR EXHAUST STUD BOLT 

9.14

96083

EXHAUST SEAL WASHER

9.15

95207

MUFFLER CONNECTING PIPE

9.16

94206

SPRING WASHER

9.17

90011

NUT  M8

9.18

91818

ROCKING ARM WITH TIGHT BOLT 

ASSEMBLY

9.19

260901

CYLINDER HEAD LOCATING PIN

9.20

96089

CYLINDER HEAD GASKET

9.21

91321

BOLT M10X80

9.22

270501

WIND-LEAD-COVER 

9.23

91325

BOLT M6X12

9.24

96078

INTAKE GASKET

9.25

262301

CARBURETOR CONNECTION BLOCK

10

CYLINDER HEAD COVER ASSEMBLY

10.1

261104

CYLINDER HEAD COVER

10.2

91819

CYLINDER HEAD COVER FASTENING BOLT

10.3

95606

BLAST PIPE

11

CARBURETOR ASSEMBLY

11.1

262852

CARBURETOR

11.2

95713L

FUEL HOSE

11.3

94403

FUEL HOSE CLIP 

11.4

94401

FUEL HOSE RUBBER SLEEVE

11.5

260801

Q-SHAPE CABLE CLIP

11.6

249904

STEPPER MOTOR

11.7

92007

CROSS SCREW STUD M4*8

11.8

249905

STEPPER MOTOR DRIVE SHAFT

11.9

244202

SPRING

11.10

269909

BRACKET

12

AIR FILTER ASSEMBLY

12.1

90016

NUT  M6

12.2

262908-

052

AIR FILTER HOUSING

12.2.1 5205

AIR FILTER ELEMENT

13

IGNITOR ASSEMBLY

13.1

97518

IGNITOR

13.2

91331

BOLT M6X25

14

FLYWHEEL ASSEMBLY

14.1

260407

FLYWHEEL

Summary of Contents for WGen7500c

Page 1: ...SER MANUAL DO NOT RETURN THIS PRODUCT TO THE STORE If you have questions or need assistance please call customer service at 855 944 3571 WGen7500c Portable Generator 7500 Running Watts 9500 Peak Watts...

Page 2: ...anual can result in serious injury or death SAVE THESE INSTRUCTIONS TABLE OF CONTENTS INTRODUCTION DISCLAIMERS 2 ALL RIGHTS RESERVED 2 SPECIFICATIONS 3 SAFETY SAFETY DEFINITIONS 4 SAFETY SYMBOLS 4 SAF...

Page 3: ...s up to 104 F 40 C If needed this product can be operated at temperatures ranging from 5 F 15 C 122 F 50 C for short periods If the product is exposed to temperatures outside of this range during stor...

Page 4: ...voided could result in death or serious injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Indicates a situation which can cause damage...

Page 5: ...ly installed and the electrical output has been verified by a qualified electrician The connection must isolate the generator power from utility power and must comply with all applicable laws and elec...

Page 6: ...allow the generator s gas tank to overflow when filling Shut down the engine and allow it to cool for two minutes before adding gasoline or oil to the generator NEVER remove the fuel cap when the gene...

Page 7: ...ttery powered carbon monoxide alarm s in your home WARNING Automatic shutoff accompanied with a flashing RED light in the CO Sensor portion of the control panel is an indication that the generator was...

Page 8: ...the TEST C button located on the front of the receptacle to trip the device This should immediately stop the flow of electricity and shut off the lamp If the electricity is not stopped DO NOT use this...

Page 9: ...Westinghouse Outdoor Power Equipment LLC 9 SAFETY LABELS AND DECALS SAFETY...

Page 10: ...s Receptacles can supply a maximum of 20 Amps 6 120 Volt AC 20 Amp Duplex GFCI NEMA 5 20R Receptacles Receptacles can supply a maximum of 20 Amps 7 20 Amp AC Circuit Breakers Circuit breakers limits t...

Page 11: ...Westinghouse Outdoor Power Equipment LLC 11 COMPONENTS GENERATOR COMPONENTS...

Page 12: ...Assembly wrench Wheel and mounting foot components Item Quantity Mounting foot 2 Flange bolt M8 4 Wheel 2 Axle pin 2 Washer 2 Cotter pin 2 If any parts are missing contact our service team at service...

Page 13: ...fuel item that is broken cut torn or damaged DANGER Fire and explosion hazard DO NOT overfill fuel tank Fill only to the red fill ring located in the in tank fuel screen filter Overfilling may cause f...

Page 14: ...e red maximum fill ring on the fuel screen filter visible in the filler neck 5 Install the fuel cap NOTICE Fuel can damage paint and plastic Use caution when filling the fuel tank Damage caused by spi...

Page 15: ...tairs next to walls or buildings or in any other location that will not allow for adequate cooling of the generator and or the muffler DO NOT contain generators during operation DANGER Asphyxiation ha...

Page 16: ...anel If your unit was shipped without a key fob contact Westinghouse customer service The generator can be started remotely from up to 99 feet 30 meter using the remote start key fob Note As the batte...

Page 17: ...he choke and begin the start sequence If the engine fails to start the generator will attempt to start the engine two more times STOPPING THE ENGINE 1 Turn off and unplug all connected electrical load...

Page 18: ...Conditioner 11 000 BTU 1010 1600 TV Tube Type 300 0 RV Refrigerator 180 600 Radio 200 0 Light 75 Watts 300 0 Coffee Maker 600 0 2590 Total Running Watts 1600 Highest Starting Watts Total Running Watts...

Page 19: ...resulting in death or serious injury Before connecting an AC appliance or power cord to the generator Use grounded 3 prong extension cords tools and appliances or double insulated tools and appliance...

Page 20: ...unit level during transport to minimize the possibility of fuel leakage or if possible drain the fuel or run the engine until the fuel tank is empty before transport The generator wheels are only int...

Page 21: ...ime Hours The maintenance codes will be displayed until the unit is turned off Refer to the Maintenance section for specific procedures Maintenance Code Required Maintenance P25 Change engine oil P50...

Page 22: ...eather change the oil more frequently Ambient air temperature will affect engine oil performance Change the type of engine oil used based on weather conditions Check the engine oil level before each u...

Page 23: ...the spark boot directly away from the engine 3 Clean the area around the spark plug 4 Remove the spark plug with the included spark plug socket wrench NOTICE NEVER apply any side load or move the spa...

Page 24: ...nnect the quick connect plug NOTICE Dispose of the used battery properly according to the guidelines established by your local or state government STORAGE Proper storage preparation is required for tr...

Page 25: ...Start the generator and allow it to run until the generator engine stops 5 Push the battery switch to the OFF position 6 Disconnect the battery quick connect plugs 7 Remove the spark plug 8 Put a teas...

Page 26: ...rocker arms should be loose at TDC on the compression stroke If they are not rotate the engine 360 5 Insert a feeler gauge between the rocker arm and the valve stem to measure valve clearance Intake...

Page 27: ...service toll free at 1 855 944 3571 Engine starts then shuts down Out of fuel Refuel Incorrect engine oil level Check engine oil level Dirty air filter Clean the air filter Contaminated fuel Drain th...

Page 28: ...28 Westinghouse Outdoor Power Equipment LLC EXPLODED VIEWS AND PARTS LISTS EXPLODED VIEW A EXPLODED VIEWS...

Page 29: ...MBLY 9 1 271005 CYLINDER HEAD 9 2 271702 INTAKE VALVE 9 3 275902 EXHAUST VALVE NO PART DESCRIPTION 9 4 261807 INTAKE VALVE SPRING LOWER SEAT 9 5 93513 VALVE SEAL 9 6 266002 VALVE SPRING 9 7 260802 VAL...

Page 30: ...WHEEL NUT 15 RECOIL STARTER ASSEMBLY 15 1 91325 BOLT M6X12 15 2 264738 221B STARTER ASSEMBLY 15 2 1 5910 221 RECOIL STARTER 15 2 2 5943 HANDLE 16 STARTER MOTOR ASSEMBLY 16 1 97415 STARTING MOTOR 16 2...

Page 31: ...Westinghouse Outdoor Power Equipment LLC 31 EXPLODED VIEW B EXPLODED VIEWS...

Page 32: ...120030 ENGINE ASSEMBLY 4 3 549603 DUST BOARD 4 4 91322 BOLT M5X12 4 5 90016 NUT M6 4 6 539602 CRANKCASE COVER 5 CARBON CANNISTER ASSEMBLY NO PART DESCRIPTION 5 1 95123 CARBON CANISTER AND FUEL TANK C...

Page 33: ...23 BOLT M5X16 10 14 544610 SHORT WIRE 11 BATTERY BRACKET ASSEMBLY 11 1 91327 BOLT M6X12 11 2 542614 116 BATTERY PRESSURE PLATE 11 3 512058 BATTERY WIRING ASSEMBLY 11 4 91325 BOLT M6X12 12 CO MODULE AS...

Page 34: ...34 Westinghouse Outdoor Power Equipment LLC SCHEMATICS SCHEMATICS SCHEMATICS...

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