Western Global FuelCube FCP1000 Operator'S Manual Download Page 19

 

 

 

 15

 

4.3   PRE-OPERATION CHECKLIST 

Efficient 

and 

safe 

operation 

of 

the 

FUEL

CUBE

TM

  requires  that  each  operator 

reads and understands the using procedures 
and all related safety precautions outlined in 
this  section.    A  pre-operation  checklist  is 
provided  for  the  operator.   It  is  important for 
both the personal safety and maintaining the 
good 

mechanical 

condition 

of 

the 

FUEL

CUBE

TM

 that this checklist is followed.  

Before using the 

FUEL

CUBE

TM

 and each time 

thereafter,  the  following  areas  should  be 
checked off: 

 

 

Disconnect and secure all the lines and 
hoses. 

 

 

Close and tighten filler cap when tank is 
full. 

 

 

Turn pump off and disconnect or remover 
power lines. 

 

 

Check the interstice area (bund).  Clean 
if there is any debris, trash or diesel fuel. 

 

 

Check that all the required 
documentation and placards are with the 
unit and in good condition.

 

 

 

 

 

 

 

 

 

 

4.4   MACHINE BREAK-IN 

Although there are no operational restrictions 
on 

FUEL

CUBE

TM

 when used for the first time, 

it  is  recommended  that  the  following 
mechanical items be checked: 

After Using for 1 and 5 Hours: 

 

 

Check all nuts, bolts and other fasteners. 
Tighten to their specified torque level. 

 

 

 Check that the fuel lines and 
connections are in good condition and 
there are no leaks. 

 

 

 Check that the electrical system is in 
good condition.  Be sure all terminals and 
connectors are clean and fully engaged. 

 

 

 Then go to the regular service scheduled 
as defined in Section 5. 

 

4.5   MACHINE CONTROLS 

The 

FUEL

CUBE

TM

 is designed and built with 

components  that  allow  for  easy  and 
convenient filling and transferring fuel.  Each 
operator  should  be  trained  in 

FUEL

CUBE

TM

 

operation  before  using  the  controls  on  the 
unit.  They must also be required to know all 
the legal and regulatory regulations relating to 
the transporting and handling of fuel. 
 
Review the controls on the unit, as well as 
any controls on accessory equipment prior to 
using and as a part of your regular training 
program. 
 
The

 

FUEL

CUBE

TM

 is designed with a line for 

drawing fuel out of the tank and a line for 
returning the unused fuel from the remote 
engine.   
 
Pumps, gauges, meters, quick couplers and 
nozzles are optional equipment. All third-
party manufacturer instructions provided with 
optional equipment should be followed. 
 
 
 

 

Summary of Contents for FuelCube FCP1000

Page 1: ...OPERATOR S MANUAL MODEL NO...

Page 2: ......

Page 3: ...TABLE of CONTENTS...

Page 4: ......

Page 5: ...the Operator s Manual This manual covers the FUELCUBETM Models FCP250 FCP500 and FCP1000 Please use the Table of Contents or the Index as guides to locate required information Keep this manual handy...

Page 6: ...mber of your FUELCUBETM when ordering parts or requesting service or other information The serial number plate is located where indicated in the image below Please mark the number in the space provide...

Page 7: ...ty as to quality fitness or description expressed or implied by statute common law or custom WESTERN products are fully guaranteed for a period of five 5 years from the date of purchase against faulty...

Page 8: ......

Page 9: ...an imminently hazardous situation that if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations typically for machine components which for...

Page 10: ...uctions in the manual and to follow these Most accidents can be avoided A person who has not read and understood all using and safety instructions is not qualified to use the machine An untrained oper...

Page 11: ...ons and of how it works Review the safety instructions with all users annually 6 This equipment is dangerous to children and persons unfamiliar with its operation The operator should be a responsible...

Page 12: ...xisting workers Be certain only a properly trained and physically able person will use the machinery A person who has not read and understood all using and safety instructions is not qualified to use...

Page 13: ...nly in daylight or good artificial light 5 Be sure machine is properly mounted adjusted and in good using condition 6 Ensure that all safety shielding and safety signs are properly installed and in go...

Page 14: ...9 When completing a maintenance or service function make sure all safety shields and devices are installed before placing unit in service 10 Establish a lock out tag out policy for the work site Be su...

Page 15: ...ous safety signs the type of warning and the area or particular function related to that area that requires your SAFETY AWARENESS THINK SAFETY WORK SAFELY SECTION 3 B A A B REMEMBER If safety signs ha...

Page 16: ...12...

Page 17: ...tors are not qualified to use the machine In addition to the design and configuration of equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper t...

Page 18: ...transfer fuel and the nozzle hooks to the side frame Power must be supplied by the customer to power the pump Output and return line with valves can be connected to an engine operating at a remote lo...

Page 19: ...checked After Using for 1 and 5 Hours Check all nuts bolts and other fasteners Tighten to their specified torque level Check that the fuel lines and connections are in good condition and there are no...

Page 20: ...at would melt Keep it in good condition Replace cap if it is damaged in any way c The outer tank is vented to atmosphere through the hose slots under the lid Do not obstruct in any way 3 FILLING FUELC...

Page 21: ...ce FUELCUBETM in a level area adjacent to the engine requiring fuel b Install quick couplers into the tank outlets appropriate for your application The feed or return ports are marked with directional...

Page 22: ...up any spills j Disconnect the power to the pump k Store the hose into the bund and hook the nozzle to the storage bracket l Close and lock the hatch lid m Move to the next refueling location 7 FORKL...

Page 23: ...s and replace any broken components with genuine replacement parts of their equivalent a During Fuel Transfers Someone needs to be in attendance when filling the FUELCUBETM or transferring fuel Always...

Page 24: ...h owner and user of the FUELCUBETM should review this manual as part of the regular training and review procedure Follow all instructions 1 Remove the corner brackets and bolts from each side 2 Screw...

Page 25: ...after having read through this trouble shooting section please call your local Western distributor or dealer Before you call please have this Operator s Manual from your unit and serial number ready P...

Page 26: ...22...

Page 27: ...TRIC MM LENGTH WIDTH HEIGHT FCP250 203 243 921 926 420 2956 1341 44 1117 44 1117 45 5 1156 FCP500 440 528 2000 1495 678 5904 2678 85 7 2178 44 5 1130 45 5 1157 FCP1000 846 1016 3846 3201 1452 11680 52...

Page 28: ...5 220 3 4 225 165 390 290 540 400 7 8 230 170 570 420 880 650 1 345 225 850 630 132 970 Torque figures indicated above are valid for non greased or non oiled threads and heads unless otherwise specifi...

Page 29: ...ght fittings to torque shown 6 Tighten while holding body of fitting with a wrench Tube Size OD Nut Size Across Flats Torque Value Recommended Turns to Tighten After Finger Tightening in in N m lb ft...

Page 30: ...26...

Page 31: ...oring 7 19 Nozzle Optional 3 9 14 15 16 17 18 19 Operating Safety 9 Operating Responsibility 13 16 Orientation 1 OSHA 6 Outer Tank 9 10 14 16 17 18 20 Parts and Service 3 8 11 14 19 Placards TDG 3 10...

Page 32: ...70 toll free p 1 203 847 4300 WESTERN GLOBAL UK w www western global uk com e sales western global uk com p 44 1454 227 277 WESTERN GLOBAL AUSTRALIA w www transtank com e enquiries transtank com au p...

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