Western Global FuelCube FCP1000 Operator'S Manual Download Page 11

 

 

 

 7

 

 

2.2 EQUIPMENT SAFETY GUIDELINES 

 
1.

 

Safety of the operator and bystanders is 
one of the main concerns in designing 
and developing a machine.  However, 
every year many accidents occur which 
could have been avoided by a few 
seconds of thought and a more careful 
approach to handling equipment.  You, 
the operator, can avoid many accidents 
by observing the following precautions 
in this section.  To avoid personal injury 
or death, study the following precautions 
and insist those working with you or for 
you, follow them. 

 

2.

 

In order to provide a better view, certain 
photographs or illustrations in this 
manual may show an assembly with a 
safety shield removed.  However, 
equipment should never be used in this 
condition. Keep all shields in place.  If 
shield removal becomes necessary for 
repairs, replace the shield prior to use. 

 

3.

 

Replace any safety sign or instruction 
sign that is not readable or is missing.  
Location of such safety signs is 
indicated in this manual. 

 

4.

 

Never use alcoholic beverages or drugs 
which can hinder alertness or 
coordination while using this equipment.  
Consult your doctor about using this 
machine while taking prescription 
medications. 

 

5.

 

Under no circumstances should 
young children be allowed to work 
with this equipment. Do not allow 
persons to use or assemble this unit 
until they have read this manual and 
have developed a thorough 
understanding of the safety 
precautions and of how it works. 

Review the safety instructions with all 
users annually. 

 

6.

 

This equipment is dangerous to children 
and persons unfamiliar with its 
operation.  The operator should be a 
responsible, properly trained and 
physically able person familiar with 
refueling and trained in this equipment’s 
operations.  If the elderly are assisting 
with work, their physical limitations need 
to be recognized and accommodated. 

 

7.

 

Keep all flames, sparks or smoking 
material away from 

FUEL

CUBE

TM

 and 

working area.  Do not smoke around 
unit.

 

 

8.

 

Never exceed the limits of a piece of 
machinery.  If its ability to do its job, or 
to do so safely, is in question - 

DON’T 

TRY IT.

 

 
9.

 

Do not modify the equipment in any 
way.  Unauthorized modification may 
result in serious injury or death and may 
impair the function and life of the 
equipment.   

 
10.

 

In addition to the design and 
configuration of this implement, 
including Safety Signs and Safety 
Equipment, hazard control and accident 
prevention are dependent upon the 
awareness, concern, prudence, and 
proper training of personnel involved in 
the operation, transport, maintenance, 
and storage of the machine.  Refer also 
to Safety Messages and operation 
instruction in each of the appropriate 
sections of the machine Manuals.  Pay 
close attention to the Safety Signs 
affixed to the equipment. 

 
11.

 

It is a serious offence to contaminate the 
ground or any water supply with spilt 
fuel.  Care must be taken when filling 

FUEL

CUBE

TM

 or refueling equipment 

from the 

FUEL

CUBE

TM

. Stay and 

monitor fuel transfers to prevent 
overfilling or spilling fuel on the ground 
or in the interstice. 

Summary of Contents for FuelCube FCP1000

Page 1: ...OPERATOR S MANUAL MODEL NO...

Page 2: ......

Page 3: ...TABLE of CONTENTS...

Page 4: ......

Page 5: ...the Operator s Manual This manual covers the FUELCUBETM Models FCP250 FCP500 and FCP1000 Please use the Table of Contents or the Index as guides to locate required information Keep this manual handy...

Page 6: ...mber of your FUELCUBETM when ordering parts or requesting service or other information The serial number plate is located where indicated in the image below Please mark the number in the space provide...

Page 7: ...ty as to quality fitness or description expressed or implied by statute common law or custom WESTERN products are fully guaranteed for a period of five 5 years from the date of purchase against faulty...

Page 8: ......

Page 9: ...an imminently hazardous situation that if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations typically for machine components which for...

Page 10: ...uctions in the manual and to follow these Most accidents can be avoided A person who has not read and understood all using and safety instructions is not qualified to use the machine An untrained oper...

Page 11: ...ons and of how it works Review the safety instructions with all users annually 6 This equipment is dangerous to children and persons unfamiliar with its operation The operator should be a responsible...

Page 12: ...xisting workers Be certain only a properly trained and physically able person will use the machinery A person who has not read and understood all using and safety instructions is not qualified to use...

Page 13: ...nly in daylight or good artificial light 5 Be sure machine is properly mounted adjusted and in good using condition 6 Ensure that all safety shielding and safety signs are properly installed and in go...

Page 14: ...9 When completing a maintenance or service function make sure all safety shields and devices are installed before placing unit in service 10 Establish a lock out tag out policy for the work site Be su...

Page 15: ...ous safety signs the type of warning and the area or particular function related to that area that requires your SAFETY AWARENESS THINK SAFETY WORK SAFELY SECTION 3 B A A B REMEMBER If safety signs ha...

Page 16: ...12...

Page 17: ...tors are not qualified to use the machine In addition to the design and configuration of equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper t...

Page 18: ...transfer fuel and the nozzle hooks to the side frame Power must be supplied by the customer to power the pump Output and return line with valves can be connected to an engine operating at a remote lo...

Page 19: ...checked After Using for 1 and 5 Hours Check all nuts bolts and other fasteners Tighten to their specified torque level Check that the fuel lines and connections are in good condition and there are no...

Page 20: ...at would melt Keep it in good condition Replace cap if it is damaged in any way c The outer tank is vented to atmosphere through the hose slots under the lid Do not obstruct in any way 3 FILLING FUELC...

Page 21: ...ce FUELCUBETM in a level area adjacent to the engine requiring fuel b Install quick couplers into the tank outlets appropriate for your application The feed or return ports are marked with directional...

Page 22: ...up any spills j Disconnect the power to the pump k Store the hose into the bund and hook the nozzle to the storage bracket l Close and lock the hatch lid m Move to the next refueling location 7 FORKL...

Page 23: ...s and replace any broken components with genuine replacement parts of their equivalent a During Fuel Transfers Someone needs to be in attendance when filling the FUELCUBETM or transferring fuel Always...

Page 24: ...h owner and user of the FUELCUBETM should review this manual as part of the regular training and review procedure Follow all instructions 1 Remove the corner brackets and bolts from each side 2 Screw...

Page 25: ...after having read through this trouble shooting section please call your local Western distributor or dealer Before you call please have this Operator s Manual from your unit and serial number ready P...

Page 26: ...22...

Page 27: ...TRIC MM LENGTH WIDTH HEIGHT FCP250 203 243 921 926 420 2956 1341 44 1117 44 1117 45 5 1156 FCP500 440 528 2000 1495 678 5904 2678 85 7 2178 44 5 1130 45 5 1157 FCP1000 846 1016 3846 3201 1452 11680 52...

Page 28: ...5 220 3 4 225 165 390 290 540 400 7 8 230 170 570 420 880 650 1 345 225 850 630 132 970 Torque figures indicated above are valid for non greased or non oiled threads and heads unless otherwise specifi...

Page 29: ...ght fittings to torque shown 6 Tighten while holding body of fitting with a wrench Tube Size OD Nut Size Across Flats Torque Value Recommended Turns to Tighten After Finger Tightening in in N m lb ft...

Page 30: ...26...

Page 31: ...oring 7 19 Nozzle Optional 3 9 14 15 16 17 18 19 Operating Safety 9 Operating Responsibility 13 16 Orientation 1 OSHA 6 Outer Tank 9 10 14 16 17 18 20 Parts and Service 3 8 11 14 19 Placards TDG 3 10...

Page 32: ...70 toll free p 1 203 847 4300 WESTERN GLOBAL UK w www western global uk com e sales western global uk com p 44 1454 227 277 WESTERN GLOBAL AUSTRALIA w www transtank com e enquiries transtank com au p...

Reviews: