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Section BXM‐301‐10H‐20A

030‐101901 Rev. A

R

8

1608IARA

V

Outdoor site preparation tools

V

Safety gloves and glasses (optional)

V

Power hoist or lifting equipment

V

Assorted screwdrivers

V

Appropriate ground wire and equipment

Cable Preparation Tools and Equipment

V

Cable opening and preparation tools

V

Proper lengths and types of communications cables

V

Proper lengths and types of power cables and fittings

V

Cable management supplies (ties, clips, markers, etc.)

V

ESD protection

3.5

Removing the Knock‐outs

Knock‐outs should be removed prior to mounting the cabinet.
Do not remove knock‐outs if they will not be used. See Figure 9
or Table 1 for knock‐out sizes, quantities, and locations, and fol­
low the steps below to remove the knock‐outs.

1.

Open the cabinet door.

 If knock‐outs will need to be re­

moved, using a 216 tool or can wrench, open the large front
door of the Boxer‐30 cabinet to access the knock‐outs.

2.

Remove knock‐out(s). 

Prior to mounting the cabinet, per

company practice, remove as many appropriately‐sized
knock‐outs at the bottom of the cabinet as needed for the
specific application (consider ground, power, and com­
munication cable access needs, venting, and whether
optionally mounting a battery box with the cabinet).

3.

Install rubber grommets or conduit fittings. 

Install either

a heavy‐duty rubber grommet or the conduit fitting of
choice (liquid‐tight recommended) in each selected
knock‐out hole. If an optional vent is desired, the provided
vent cap can be installed in one of the smaller knock‐outs.

4.

Close the cabinet door.

 Once the knock‐outs are removed,

lock the door using the 216 tool or can wrench, to minimize
possible product damage and personal injury.

3.6

Mounting the Cabinet

The Boxer‐30 cabinet is typically mounted outdoors, above
ground, on a concrete pad. Top and bottom mounting brackets
facilitate wall or H‐frame mounting. Concrete pad mounting is
typically used in conjunction with the optional Boxer battery
box. An optional pad mount template kit is available for easy
and convenient cement anchor placement. All mounting hard­
ware (not provided) must be capable of supporting the weight
of the Boxer‐30 cabinet plus the weight of any equipment
mounted in it. For convenience, lift hooks or ears are provided
for temporary lifting purposes (do not use lift ears from which
to hang the cabinet in permanent installations). Always use ap­
propriate life equipment. Run all cables to the mounting
location, perform any trenching, trench cable placements, and
backfilling prior to the cabinet mounting, and clear the installa­
tion area of any debris, vegetation, and unneeded equipment
or obstacles.

‐ KNOCK‐OUT REMOVAL NOTE ‐

Always remove knock‐outs where holes are desired before
mounting cabinet or securing the battery box, regardless of the
knock‐out type and regardless of the order of the mounting steps.
All knock‐outs should be knocked out from the inside of the
cabinet, except for the small 0.575” knock‐outs, which are to be
knocked out from the outside of the cabinet.

3.6.1

Mounting on a Concrete Pad

The Boxer‐30 cabinet can be mounted on a concrete pad, typi­
cally with an optional Boxer battery box (and “side car”). When
mounting with a battery box, remove the five small knock‐outs
on the bottom of the Boxer‐30 cabinet which match holes in the
top surface of the battery box. To facilitate the concrete anchor
bolt placement, order and use the optional A90‐BXA19‐PT1
pad mount kit (listed in Table 2) for complete details on pad‐
mounting the Boxer‐30 cabinet. 

The mounting surface and hard­

ware used must be able to support the combined weight of the cabinet
and the equipment mounted inside the cabinet. Always use appro­
priate lift equipment.

3.6.2

Mounting on an H‐Frame

To mount the Boxer‐30 on an H‐frame, follow company prac­
tice or the steps below. See Figure 14 for an H‐frame mounting
illustration. 

The approved mounting surface, framework and hard­

ware used must be able to support the combined weight of the cabinet
and the equipment mounted inside the cabinet. Use appropriate lift
equipment.

1.

Determine exact mounting location in H‐frame.

 Select and

mark the exact horizontal and vertical final mounting loca­
tion within the H‐frame. The spacing between the top and
bottom horizontal‐rail mounting holes should be 62.6”
(on centers). Westell recommends leaving a comfortable
installer working height, leave adequate space under Box­
er‐30 for cable access, as well as in front of the cabinet to
allow the door to open, and at the sides in the event of any
multiple installations.

2.

Remove knock‐outs.

 If not removed already, see the steps

in Paragraph 3.5 (

Removing the Knock‐outs

) to remove the

knock‐outs where any cable access holes (or holes for
mounting the optional battery box) are desired. Note that
if a Boxer “Side Car” cabinet is being installed with the
Boxer‐30, remove the small knock‐outs on the Boxer‐30's
right side wall to accommodate the side car's mounting
bolts and any cable knock‐outs.

3.

Prepare the H‐frame mounting hardware (insert rail
nuts).

 Bring the appropriate rail nuts (to secure the cabi­

net to the H‐frame) to the installation site. All mounting
hardware must be able to support the weight of the cabinet
plus the weight of the added internal equipment. Insert at
least three rail nuts into each rail (compress the spring on
the nuts as needed) and place them at the desired mount­
ing hole locations.

4.

Lift cabinet.

 Lift the cabinet to the mounting height. If us­

ing lift equipment, use two cables or straps of equal length,
one connected to each lift ear, for a balanced symmetrical
lift. The lift ears are provided at the top of the cabinet, one
at each side wall, and each lift ear has a 2” hole in it to ac­
cept large straps or hoisting cables. Do not use the lift ears
for permanent mounting.

Summary of Contents for A90-BXM3019-10HE

Page 1: ...3 Product Purpose and Description Boxer 30 is an actively cooled NEMA 4 outdoor cabinet that can house and protect a wide range of electronic equipment Up to 30 vertical RUs 52 5 of 19 inch wide inter...

Page 2: ...t shown ware must be capable of supporting the weight of the Boxer 30 cabinet plus the weight of any equipment mounted in it The Boxer 30 cabinet is typically located at the customer premises but can...

Page 3: ...nting brackets at the top and bottom of the cabinet facilitate wall and H frame mount ing The bottom floor of the main cabinet contains numerous differently sized intact knock outs Paragraph 2 1 2 6 t...

Page 4: ...kets one at the top and one at the bottom of the cabinet come factory installed Figure 7 Mounting Brackets for Wall H Frame Mounting Top Exterior Mounting Bracket note the keyholes Bottom Exterior Mou...

Page 5: ...moved forward 2 or backward 3 if a few additional inches of equipment depth is needed at either the front or back of the channel Seven slots are provided for seven channel positions see Figure 2 Each...

Page 6: ...internal temperature reaches 70_F 21 1_C and will reach full speed when the internal tem perature reaches 80_F 26 7_C The external heat exchanger fan will turn on at 10 speed when the external temper...

Page 7: ...ro vided E This product should be operated only from the type of power source indicated on the marking label F Never push objects of any kind into this product through cabi net slots as they may touch...

Page 8: ...ut type and regardless of the order of the mounting steps All knock outs should be knocked out from the inside of the cabinet except for the small 0 575 knock outs which are to be knocked out from the...

Page 9: ...ttom mounting bracket and H frame rail Verify the cabinet is in the proper horizontal position make any needed ad justments then securely tighten all mounting hardware 6 Test installation firmness Tes...

Page 10: ...cabinet then marking the mounting hole loca tions or by measuring without lifting the equipment as a template Two of the mounting bracket holes are 16 apart on centers to facilitate mounting on standa...

Page 11: ...met or liquid tight fitting Install ei ther conduit and an appropriate and liquid tight fitting or a rubber grommet in the knock out hole 4 Route ground wire through knock out hole Run the ap proved g...

Page 12: ...applied in Para graph 3 12 3 Verify the knock outs are removed Perform the steps in Paragraph 3 5 to remove any appropriate cabinet hole knock out s and to install an appropriate fitting or grom met...

Page 13: ...laced inside the cabinet does not exceed the maximum weight requirement for the mounting structure surface and type 4 Determine the best mounting location for each piece of equipment for maximum capac...

Page 14: ...ble 2 for the replacement heat exchanger part number Figure 20 Field Replacement of Heat Exchanger Location of top two nuts Location of four lower bolts Heat exchanger Hole for AC power cord 1 4 20 1...

Page 15: ...er from Westell Once an RMA number is obtained return the defec tive unit freight prepaid and a brief problem description to Voice 630 375 4457 email rgmdept westell com Replacements will be shipped i...

Page 16: ...ncy Specifications The Boxer 30 cabinet is designed to meet the following regula tory safety or environmental specifications or requirements S NEMA 4 compliant 9 APPENDIX A PRODUCT VIEWS Figure 21 Bot...

Page 17: ...Section BXM 301 10H 20A 030 101901 Rev A R 17 1608IARA Figure 22 Front Exterior View of Boxer 30 Cabinet 35 4 60 6 24 4 24 0 56 8 17 8 2 0 18 4 Top and bottom mounting brackets not shown...

Page 18: ...Section BXM 301 10H 20A 030 101901 Rev A R 18 1608IARA 18 3 21 3 29 6 60 6 56 8 Figure 23 Exterior Right Side View of Boxer 30 Cabinet Top and bottom mounting brackets not shown...

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