Weslo Gym 750 User Manual Download Page 20 | Manualshive

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ORDERING REPLACEMENT PARTS

To order replacement parts, contact the ICON Health & Fitness, Ltd. office, or write:

ICON Health & Fitness, Ltd.
Unit 4
Revie Road Industrial Estate
Revie Road
Beeston
Leeds, LS118JG
UK

Tel:

Outside the UK: 0 (044) 113 387 7133
Fax: 0 (044) 113 387 7125

Please provide the following information when ordering replacement parts:

• the MODEL NUMBER of the product (WLEVSY1825.0)

• the NAME of the product (WESLO GYM 750 weight system)

• the SERIAL NUMBER of the product (see the front cover of this manual)

• the KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and EXPLODED DRAWING

attached at the centre of this manual)

Part No. 233986 R1005B

Printed in China © 2005 ICON IP, Inc.

08457 089 009

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Summary of Contents for Gym 750

Page 1: ...e space above for future reference Serial Number Decal Under Seat QUESTIONS As a manufacturer we are com mitted to providing complete customer satisfaction If you have questions or if there are missing parts please call Or write ICON Health Fitness Ltd Unit 4 Revie Road Industrial Estate Revie Road Beeston Leeds LS118JG UK email csuk iconeurope com www iconeurope com Visit our website at 08457 089...

Page 2: ...a PART LIST EXPLODED DRAWING are attached in the centre of this manual Remove the PART IDENTIFICATION CHART and the PART LIST EXPLODED DRAWING before beginning assembly TABLE OF CONTENTS The decal shown here has been placed on the weight system If the decal is missing or illegible please call the toll free telephone number on the front cover of this manual and order a free replacement decal Apply ...

Page 3: ...ays wear athletic shoes for foot protec tion when using the weight system 9 Keep hands and feet away from moving parts 10 The weight system is designed to support a maximum user weight of 135 kg 300 lbs 11 Always stand on the foot plate when per forming an exercise that could cause the weight system to tip 12 Never release the arms leg lever or lat bar whilst weights are raised the weights will fa...

Page 4: ...tions after reading this manual see the front cover of this manu al To help us assist you please note the product model number and serial number before contacting us The model number is WLEVSY1825 0 The serial number can be found on a decal attached to the weight system see the front cover of this manual for the location of the decal Before reading further please review the drawing below and famil...

Page 5: ...closed end span ners or a set of ratchet spanners Make Things Easier for Yourself Everything in this manual is designed to ensure that the weight system can be assembled suc cessfully by anyone However it is important to realise that the versatile weight system has many parts and that the assembly process will take time Most people find that by setting aside plenty of time assembly will go smoothl...

Page 6: ... Frame Lock must be able to pivot easily 2 3 1 17 37 70 57 2 68 68 10 71 69 66 71 3 58 39 69 Holes 3 Set two Weight Bumpers 17 over the indicated holes in the Stabiliser 2 Insert two Weight Guides 10 into the same holes Make sure that the indicated holes are closer to the bottom of the Weight Guides Secure the Weight Guides in place with two M10 x 70mm Bolts 57 two M10 Washers 70 two 10mm x 12 5mm...

Page 7: ... for the Weight Pin not shown on the bottom and on the side away from the Upright 3 Insert the Weight Tube 12 into the Weights 15 Lubricate the indicated holes in the Top Weight 14 with grease Slide the Top Weight onto the Weight Guides 10 5 Attach the Top Frame 4 to the Upright 3 with two M8 x 68mm Bolts 63 and two M8 Nylon Locknuts 69 Do not tighten the Locknuts Attach the Top Frame 4 between th...

Page 8: ...Bolt 64 Orient the Press Frame 5 with the bracket on the side shown Attach the Press Frame to the Top Frame 4 with the Bolt two M10 Washers 70 and an M10 Nylon Locknut 68 Do not overtighten the Locknut the Press Frame must be able to pivot easily 7 Apply grease to an M10 x 70mm Bolt 57 Attach the Leg Lever 9 to the Seat Frame 8 with the Bolt and an M10 Nylon Locknut 68 Do not overtighten the Lockn...

Page 9: ...Frame 5 Make sure the Arm is behind the indicated bracket on the Press Frame Slide a 25mm Washer 29 over the post on the Left Arm 7 Attach an M6 x 43mm Bolt 61 to the post with an M6 Nylon Locknut 72 Make sure the Locknut and the head of the Bolt are over the edge of the Washer as shown in the inset drawing Press a 25mm Round Outer Cap 27 onto the top of the post on the Left Arm 7 Repeat this step...

Page 10: ...ble in the groove of the Pulley 15 Attach the end of the High Cable 50 to the Small U bracket 11 with an M8 Washer 71 and an M8 Nylon Locknut 69 Note Do not completely tighten the Locknut it should be threaded onto the Cable so that two threads show past the Locknut as shown in the inset drawing Attach the Small U bracket 11 to the Weight Tube 12 with an M8 x 45mm Bolt 60 and an M8 Nylon Locknut 6...

Page 11: ...n Locknut 68 Make sure that the Cable Trap is oriented to hold the Cable in the groove of the Pulley 18 Wrap the Press Cable 49 under a 90mm Pulley 34 Attach the Pulley and two Finger Guards 35 to the Double U bracket 42 with an M10 x 46mm Bolt 53 and an M10 Nylon Locknut 68 34 53 68 49 35 42 35 18 35 36 49 52 38 68 68 3 54 34 35 70 19 20 Slide the end of the Press Cable 49 onto the hook on the Ri...

Page 12: ... Nylon Locknut 68 22 Wrap the Short Cable 47 over a 90mm Pulley 34 Attach the Pulley and two Finger Guards 35 to the Double U bracket 42 with an M10 x 46mm Bolt 53 and an M10 Nylon Locknut 68 53 47 35 35 34 68 42 22 47 71 69 43 23 51 68 1 70 24 48 25 Route the Low Cable 48 over a 90mm Pulley 34 Attach the Pulley a Cable Trap 36 and two Finger Guards 35 to the second set of holes from the bottom of...

Page 13: ...nger Guards 35 to the Upright 3 with an M10 x 100mm Bolt 46 two M10 Washers 70 and an M10 Nylon Locknut 68 Make sure that the Cable Trap is oriented to hold the Cable in the groove of the Pulley 26 Wrap the Low Cable 48 under a 90mm Pulley 34 Attach the Pulley and two Finger Guards 35 to the bracket on the Base 1 with an M10 x 46mm Bolt 53 and an M10 Nylon Locknut 68 35 35 68 34 1 48 53 26 34 48 3...

Page 14: ...E DIAGRAM on page 17 of this manual for proper cable routing If there is any slack in the cables you will need to remove it by tightening the cables see TROUBLESHOOTING AND MAINTENANCE on page 18 14 31 Attach the Seat 19 oriented as shown to the Seat Frame 8 with four M6 x 16mm Screws 40 32 Slide a Pad Tube 45 through the hole in the Leg Lever 9 Slide two Round Pads 21 onto the ends of the Pad Tub...

Page 15: ...ing insert a Weight Pin 16 under the desired Weight 15 until the bent end of the Weight Pin is touching the Weights Turn the bent end downward The weight setting of each weight stack can be changed from 6 pounds to 106 pounds in 12 5 pound increments Note Due to the cables and pulleys the amount of resistance at each exercise station may vary from the weight setting Use the WEIGHT RESISTANCE CHART...

Page 16: ...fly arm sta tion is for each butterfly arm Note The actual resistance at each station may vary due to differences in individual weight plates as well as friction between the cables pulleys and weight guides WEIGHT Top 1 2 3 4 5 6 7 8 HIGH PULLEY lbs 18 32 46 59 75 92 109 121 132 PRESS ARM lbs 26 41 56 73 87 106 120 130 142 BUTTERFLY ARM lbs 21 28 37 48 60 74 89 99 109 LEG LEVER lbs 36 51 69 86 109...

Page 17: ...iagrams to make sure that the cables have been assembled correctly If the cables have not been correctly routed the weight system will not function properly and damage may occur The numbers show the correct route for each cable High Cable 50 CABLE DIAGRAMS 4 4 1 2 1 2 5 5 6 5 4 3 2 1 Press Cable 49 Low Cable 48 Short Cable 47 3 3 1 2 3 17 ...

Page 18: ...with the Bolt and Locknut Slack can also be removed by moving the 90mm Pulley 34 the Cable Trap 36 and two Finger Guards 35 to the higher set of holes in the U brack et 43 Remove the M10 Nylon Locknut 68 and the M10 x 52mm Bolt 52 and re attach the Pulley the Cable Trap and two Finger Guards to the higher set of holes in the U bracket with the Bolt and Locknut Slack can also be removed from the ca...

Page 19: ...19 NOTES ...

Page 20: ... 044 113 387 7125 Please provide the following information when ordering replacement parts the MODEL NUMBER of the product WLEVSY1825 0 the NAME of the product WESLO GYM 750 weight system the SERIAL NUMBER of the product see the front cover of this manual the KEY NUMBER and DESCRIPTION of the part s see the PART LIST and EXPLODED DRAWING attached at the centre of this manual Part No 233986 R1005B ...

Page 21: ...0 x 100mm Bolt 47 1 Short Cable 48 1 Low Cable 49 1 Press Cable 50 1 High Cable 51 2 10mm x 22mm Spacer 52 6 M10 x 52mm Bolt 53 4 M10 x 46mm Bolt 54 2 M10 x 78mm Bolt 55 2 M10 x 65mm Bolt 56 1 M8 x 64mm Shoulder Bolt 57 6 M10 x 70mm Bolt 58 2 M8 x 63mm Carriage Bolt 59 2 M10 x 65mm Carriage Bolt 60 1 M8 x 45mm Bolt 61 2 M6 x 43mm Bolt 62 1 M10 x 155mm Bolt 63 2 M8 x 68mm Bolt 64 1 M10 x 125mm Bolt...

Page 22: ... 63mm Carriage Bolt 58 M8 x 68mm Bolt 63 M8 x 63mm Bolt 66 M8 x 45mm Bolt 60 M6 x 43mm Bolt 61 M4 x 19mm Self tapping Screw 76 M8 x 64mm Shoulder Bolt 56 M10 x 100mm Bolt 46 M10 x 52mm Bolt 52 M10 x 78mm Bolt 54 M10 x 46mm Bolt 53 M10 x 65mm Bolt 55 M10 x 70mm Bolt 57 M6 x 58mm Screw 65 M6 x 63mm Screw 67 M6 x 16mm Screw 40 25mm Washer 29 PART IDENTIFICATION CHART Model No WLEVSY1825 0 ...

Page 23: ...4 35 36 37 37 35 50 70 55 68 70 52 53 68 68 43 35 34 35 47 52 69 68 71 44 44 35 34 35 35 34 35 68 52 5 6 7 20 20 74 74 24 24 26 26 25 24 27 27 28 28 29 29 30 49 49 64 70 70 68 72 72 61 61 65 73 73 73 73 65 23 24 36 36 36 78 78 24 75 77 76 EXPLODED DRAWING A Model No WLEVSY1825 0 R1005B ...

Page 24: ... 13 14 15 16 50 62 70 68 70 60 71 69 69 3 18 35 34 35 35 34 38 38 39 25 34 35 52 54 68 68 66 71 63 69 54 68 68 52 73 67 73 67 46 70 69 68 69 70 71 69 35 34 35 47 48 51 51 58 57 70 68 53 68 68 68 70 70 55 1 26 35 36 36 70 36 70 79 80 EXPLODED DRAWING B Model No WLEVSY1825 0 R1005B ...

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