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©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.

 

  

 

 

 

 

 

 

Electric Non-Telescoping High Lift Truck 

(Part # 272460 & 272461) 

Instruction Manual 

 

 

ATTENTION: TO INSURE SAFE AND EASY USE OF YOUR HIGH LIFT TRUCK, 

READ THESE INSTRUCTIONS ENTIRELY BEFORE USING. 

 

WARNING:

  The battery in this product contains lead. The State of California under 

Proposition 65 has determined that exposure to lead is known to cause cancer or birth 
defects or other reproductive harm.  Please wash hands after use. 

 
 
1. GENERAL INFORMATION

 

 

1.1 DESCRIPTION 

 

Thank you for purchasing an Electric Non-Telescoping High Lift Truck. This truck has been 

designed for transporting and horizontal lifting of loads of up to 2,200 lbs. The electric high lift trucks 
feature a one year pump warranty and a battery powered hydraulic lift system that is operated with fingertip 
controls. It can greatly reduce labor and increase working efficiency and is an efficient tool for various work 
environments.

 

 

1.2 SPECIFICATIONS 

Model 

272460 272461 

Capacity 

2,200 lbs 

2,200 lbs 

Weight 

367 lbs 

372 lbs 

Fork Lowered Height 

3.3” 3.3” 

Fork Raised Height  

31” 31” 

Single Fork Width 

6.5” 6.5” 

Fork Length 

45” 45” 

Overall Width 

21” 27” 

Overall Length 

60” 63” 

Overall Height  

48.5” 48.5” 

Telescoping 

No No 

Steering & Load Wheels 

Polyurethane Polyurethane 

Materials and specifications are subject to change without notice. 

 

2. SAFETY INFORMATION 
 

1) 

Read the manual carefully before operation. Go through every procedure as required in the 
manual. 

2) 

Lift the fork to its full range a few times before use to release the air in the hydraulic system. 

3) 

Do not lift or pull personnel with the truck. 

4) 

Do not operate the unit on sloped or tilted surfaces. 

5) 

Do not put your hand or foot under the fork or into the moving parts 

6) 

Put all loads in the center of the fork. 

7) 

The safety valve in the pump station will automatically open when the unit becomes overloaded. If 
this occurs, don’t try to lift the load any more by pushing the “UP” button. This will reduce the 
lifespan of the pump unit.  

8) 

Power off the unit when not in use. 

9) 

To replace or fill hydraulic oil, the fork should be lowered to its lowest position. The oil to be used 
should be clean and filtered. The condensation point of the oil should be 

 -4

˚

F (-20

˚

C), and the 

motion viscosity should be 20–30 cst.

 

Note: 

Hydraulic Oil ISO VG 32 and multipurpose lubricating grease ZG2# or 3# are recommended 

for maintenance of this unit. 

 

Summary of Contents for 272460

Page 1: ...art Information Models Manufactured Before 2010 12 10 1 Handle Part Diagram 12 10 2 Handle Part List 12 10 3 Frame Part Diagram 13 10 4 Frame Part List 13 10 5 Pump Part Diagram 14 10 6 Pump Part List...

Page 2: ...eight 3 3 3 3 Fork Raised Height 31 31 Single Fork Width 6 5 6 5 Fork Length 45 45 Overall Width 21 27 Overall Length 60 63 Overall Height 48 5 48 5 Telescoping No No Steering Load Wheels Polyurethane...

Page 3: ...VALVE ADJUSTMENT On the handle of your pallet truck you will find the control lever which can be regulated in three positions Lower handle up the lever moves back to the neutral Neutral handle in cent...

Page 4: ...ht of approx 15 3 4 400 mm the supports automatically set onto the floor Once the supports are in place further movement is not allowed For the electric version press the lifting button Fig 1 pos 9 to...

Page 5: ...OR REPLACEMENT YOU NEED TO LIFT THE TRUCK BLOCK THE SCISSOR MECHANISM TO PREVENT LOWERING Park the truck securely switch off the truck with the key switch and remove the emergency plug Loosen the uppe...

Page 6: ...ry the charging electrical current is reducing the charger steps into the 3rd stage automatically 1 SPECIFICATIONS Input Volt 150 260 V AC 50 60 Hz Output Volt 145 V 0 3 Output Current 5 6 Amp Applica...

Page 7: ...ise or binding of the lifting mechanism Check if there is any oil leakage Check the vertical creep of the lifting mechanism Check for smooth movement of the wheels Check if there are any particles or...

Page 8: ...ective Check resp replace the lifting switch Hydraulic pump does not work Check the pump 3 Raised load is lowered on its own Leakage in the hydraulic system Seal Lowering valve does not close any more...

Page 9: ...s Electric Non Telescoping High Lift Truck Part 272460 272461 Instruction Manual ATTENTION TO INSURE SAFE AND EASY USE OF YOUR HIGH LIFT TRUCK READ THESE INSTRUCTIONS ENTIRELY BEFORE USING 9 HYDRAULIC...

Page 10: ...ctric Non Telescoping High Lift Truck Part 272460 272461 Instruction Manual ATTENTION TO INSURE SAFE AND EASY USE OF YOUR HIGH LIFT TRUCK READ THESE INSTRUCTIONS ENTIRELY BEFORE USING 9 HYDRAULIC CURC...

Page 11: ...lectric Non Telescoping High Lift Truck Part 272460 272461 Instruction Manual ATTENTION TO INSURE SAFE AND EASY USE OF YOUR HIGH LIFT TRUCK READ THESE INSTRUCTIONS ENTIRELY BEFORE USING 9 HYDRAULIC CU...

Page 12: ...HANDLE PART LIST Wesco Replacement Part No Description Qty Wesco Replacement Part No Description Qty 101 Release Rod 1 116 Spring 1 102 Chain 1 117 Pin 1 103 Adjusting Bolt 1 118 Handle 1 104 Adjusti...

Page 13: ...T INFORMATION MODELS MANUFACTURED BEFORE 2010 10 3 FRAME PART DIAGRAM 10 4 FRAME PART LIST Wesco Replacement Part No Description Qty Wesco Replacement Part No Description Qty 201 Fork Frame 1 214 Elas...

Page 14: ...nt Part No Description Qty 301 Locking Ring 1 320 Valve Cartridge 1 302 Gasket for Spring 1 321 Nut 1 303 Piston 1 322 Screw 1 304 Spring 1 323 Lever Plate 1 305 Dust Ring 1 324 Pump Body 1 306 Y Ring...

Page 15: ...sible for errors or omissions Electric Non Telescoping High Lift Truck Part 272460 272461 Instruction Manual ATTENTION TO INSURE SAFE AND EASY USE OF YOUR HIGH LIFT TRUCK READ THESE INSTRUCTIONS ENTIR...

Page 16: ...al Gasket 1 441 Nut 4 408 Spring 1 442 Screw 2 409 Steel Ball 1 443 Fuse 1 410 Seat of Valve 1 444 Fuse Carrier 1 411 Seal Gasket 1 445 Bolt 2 412 Connector 1 446 Rubber band 2 272500 413 Bushing 1 44...

Page 17: ...2010 2015 11 1 FRAME HANDLE PART LIST 11 2 FRAME HANDLE PART LIST Wesco Replacement Part No Description Qty Wesco Replacement Part No Description Qty 273728 01 Front Wheel 2 70 Hold Yoke 1 272489 02...

Page 18: ...Cover 1 36 Nut 3 227 Screw 2 37 Eye Bolt 1 272479 228 Pump 1 40 Chain 1 229 Adjusting Screw 1 41 Chain Connector 2 273655 230 Spacer 2 42 Release Rod 1 273656 231 Nut 2 43 Screw 6 273657 232 Oil Pipe...

Page 19: ...onsible for errors or omissions Electric Non Telescoping High Lift Truck Part 272460 272461 Instruction Manual ATTENTION TO INSURE SAFE AND EASY USE OF YOUR HIGH LIFT TRUCK READ THESE INSTRUCTIONS ENT...

Page 20: ...nger 1 144 O Ring 4 109 Ball 2 145 Ball 1 118 Cylinder Bush 1 146 Release Valve 1 119 O Ring 1 147 Spring 1 120 O Ring 1 148 Seal Ring 1 121 Snap Ring 1 149 Screw 1 122 Split Ring 1 150 Snap Ring 1 12...

Page 21: ...n Qty 132106 101 Release Rod 1 132118 117 Pin 1 132111 102 Chain 1 132119 118 Handle 1 132112 103 Adjusting Bolt 1 132105 119 Pin 1 132113 104 Adjusting Nut 1 132120 120 Controlling Handle 1 105 Axle...

Page 22: ...t No Description Qty Wesco Replacement Part No Description Qty 132108 2013A Fork Frame 1 132071 218 Elastic Collar 4 203A Locknut 2 132072 219 Shaft of Roller 2 204A Gasket 2 221 Gasket 4 206A Pin 2 1...

Page 23: ...responsible for errors or omissions Electric Non Telescoping High Lift Truck Part 272460 272461 Instruction Manual ATTENTION TO INSURE SAFE AND EASY USE OF YOUR HIGH LIFT TRUCK READ THESE INSTRUCTIONS...

Page 24: ...ty 301 Locking Ring 1 132068 320 Valve Cartridge 1 302 Gasket for Spring 1 321 Nut 1 303 Piston 1 322 Screw 1 304 Spring 1 323 Lever Plate 1 305 Dust Ring 1 324A Pump Body 1 306 Y Ring 1 325 Cylinder...

Page 25: ...sible for errors or omissions Electric Non Telescoping High Lift Truck Part 272460 272461 Instruction Manual ATTENTION TO INSURE SAFE AND EASY USE OF YOUR HIGH LIFT TRUCK READ THESE INSTRUCTIONS ENTIR...

Page 26: ...Connector Plug 1 410 Seat of Valve 1 448 Metal Sheet 1 411 Seal Gasket 1 449 Screw 6 412 Connector 1 450 Fuse Carrier 2 414 Seat of Bearing 1 451 Fuse 1 415 Bearing 2 452 Wire Clip 1 416 Dust Cover 2...

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