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©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.

 

  

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 
 

Electric Non-Telescoping High Lift Truck 

(Part # 272460 & 272461) 

Instruction Manual 

 

 

ATTENTION: TO INSURE SAFE AND EASY USE OF YOUR HIGH LIFT TRUCK, 

READ THESE INSTRUCTIONS ENTIRELY BEFORE USING. 

7. MAINTENANCE 

 
Only qualified and trained personnel are allowed to do service on this truck. 
• Before servicing the truck, remove the load and lower the forks to the lowest position. 
• Completely immobilize the truck before working on components that might pinch fingers or hands if 
movement were allowed. 
• Use approved original spare parts from your dealer. 
• Please consider that leakage of hydraulic fluid can cause failures and accidents. 
• It is recommended to allow only trained service technicians to adjust the pressure valve. 
• All bushings and bearings have been lubricated at the factory. To increase their life, regular 
maintenance is recommended. Using the appropriate grease for the application and lubricate each 
grease fitting every 6 months. 
• Harsh environments may require more frequent maintenance. 

 

7.1 Maintenance Checklist 

DAILY 

Check the truck on the following points before operation. 
Remove load from truck and lower the forks to the lowest position. 
DO NOT USE THE TRUCK IF ANY MALFUNCTION OR FAULT IS FOUND. 
• Check for visible structural deformation or cracks of arms, forks, or any other component; and 
unusual noise or binding of the lifting mechanism. 
• Check if there is any oil leakage. 
• Check the vertical creep of the lifting mechanism. 
• Check for smooth movement of the wheels. 
• Check if there are any particles or damages on the wheels. 
• Check if all the bolts and nuts are tightened firmly. 

 
MONTHLY 

• All bearings and shafts are provided with long- life grease at the factory. Long-life grease should be 
applied to the lubrication points at monthly intervals or after each time the truck is cleaned. 
• Clean off dirt and debris. 

 
EVERY THREE MONTHS 

• Check the set-up of the drain-valve 

 
ANNUALLY 

• Change the oil (more frequently if color has substantially darkened or feels gritty). The required 
hydraulic fluid type is ISO VG32, its viscosity should be 30cSt at 40°C, total volume is about 33.8-44 fl 
oz (1-1.3 L). 
• Check all parts of the truck for wear and replace defective parts where necessary. 
NOTE: If hydraulic oil is milky white in color, water is in the hydraulic system. Change the hydraulic oil 
immediately. 

 
7.2 Deaerating the Hydraulic System 

Air may find its way into the pump during transportation, tilting or usage on uneven ground. It can result 
in the forks no longer rising while pumping in the ‘Lift

’ 

position. The air can be removed in the following 

way: 
Move the control handle to the 

Lower 

position, move then the tiller down several times. Thereafter 

normal operation can be resumed. 
 

7.3 Check and Refill Hydraulic Oil 

1)  Ensure forks are in lowered position. 
2)  Lay pallet truck on side. Position drain plug of hydraulic cylinder up. 
3)  Remove the screw plug. 
4)  Add hydraulic oil until level of oil is at bottom of hole. 
5)  Replace drain plug, upright the truck

 

Summary of Contents for 272460

Page 1: ...art Information Models Manufactured Before 2010 12 10 1 Handle Part Diagram 12 10 2 Handle Part List 12 10 3 Frame Part Diagram 13 10 4 Frame Part List 13 10 5 Pump Part Diagram 14 10 6 Pump Part List...

Page 2: ...eight 3 3 3 3 Fork Raised Height 31 31 Single Fork Width 6 5 6 5 Fork Length 45 45 Overall Width 21 27 Overall Length 60 63 Overall Height 48 5 48 5 Telescoping No No Steering Load Wheels Polyurethane...

Page 3: ...VALVE ADJUSTMENT On the handle of your pallet truck you will find the control lever which can be regulated in three positions Lower handle up the lever moves back to the neutral Neutral handle in cent...

Page 4: ...ht of approx 15 3 4 400 mm the supports automatically set onto the floor Once the supports are in place further movement is not allowed For the electric version press the lifting button Fig 1 pos 9 to...

Page 5: ...OR REPLACEMENT YOU NEED TO LIFT THE TRUCK BLOCK THE SCISSOR MECHANISM TO PREVENT LOWERING Park the truck securely switch off the truck with the key switch and remove the emergency plug Loosen the uppe...

Page 6: ...ry the charging electrical current is reducing the charger steps into the 3rd stage automatically 1 SPECIFICATIONS Input Volt 150 260 V AC 50 60 Hz Output Volt 145 V 0 3 Output Current 5 6 Amp Applica...

Page 7: ...ise or binding of the lifting mechanism Check if there is any oil leakage Check the vertical creep of the lifting mechanism Check for smooth movement of the wheels Check if there are any particles or...

Page 8: ...ective Check resp replace the lifting switch Hydraulic pump does not work Check the pump 3 Raised load is lowered on its own Leakage in the hydraulic system Seal Lowering valve does not close any more...

Page 9: ...s Electric Non Telescoping High Lift Truck Part 272460 272461 Instruction Manual ATTENTION TO INSURE SAFE AND EASY USE OF YOUR HIGH LIFT TRUCK READ THESE INSTRUCTIONS ENTIRELY BEFORE USING 9 HYDRAULIC...

Page 10: ...ctric Non Telescoping High Lift Truck Part 272460 272461 Instruction Manual ATTENTION TO INSURE SAFE AND EASY USE OF YOUR HIGH LIFT TRUCK READ THESE INSTRUCTIONS ENTIRELY BEFORE USING 9 HYDRAULIC CURC...

Page 11: ...lectric Non Telescoping High Lift Truck Part 272460 272461 Instruction Manual ATTENTION TO INSURE SAFE AND EASY USE OF YOUR HIGH LIFT TRUCK READ THESE INSTRUCTIONS ENTIRELY BEFORE USING 9 HYDRAULIC CU...

Page 12: ...HANDLE PART LIST Wesco Replacement Part No Description Qty Wesco Replacement Part No Description Qty 101 Release Rod 1 116 Spring 1 102 Chain 1 117 Pin 1 103 Adjusting Bolt 1 118 Handle 1 104 Adjusti...

Page 13: ...T INFORMATION MODELS MANUFACTURED BEFORE 2010 10 3 FRAME PART DIAGRAM 10 4 FRAME PART LIST Wesco Replacement Part No Description Qty Wesco Replacement Part No Description Qty 201 Fork Frame 1 214 Elas...

Page 14: ...nt Part No Description Qty 301 Locking Ring 1 320 Valve Cartridge 1 302 Gasket for Spring 1 321 Nut 1 303 Piston 1 322 Screw 1 304 Spring 1 323 Lever Plate 1 305 Dust Ring 1 324 Pump Body 1 306 Y Ring...

Page 15: ...sible for errors or omissions Electric Non Telescoping High Lift Truck Part 272460 272461 Instruction Manual ATTENTION TO INSURE SAFE AND EASY USE OF YOUR HIGH LIFT TRUCK READ THESE INSTRUCTIONS ENTIR...

Page 16: ...al Gasket 1 441 Nut 4 408 Spring 1 442 Screw 2 409 Steel Ball 1 443 Fuse 1 410 Seat of Valve 1 444 Fuse Carrier 1 411 Seal Gasket 1 445 Bolt 2 412 Connector 1 446 Rubber band 2 272500 413 Bushing 1 44...

Page 17: ...2010 2015 11 1 FRAME HANDLE PART LIST 11 2 FRAME HANDLE PART LIST Wesco Replacement Part No Description Qty Wesco Replacement Part No Description Qty 273728 01 Front Wheel 2 70 Hold Yoke 1 272489 02...

Page 18: ...Cover 1 36 Nut 3 227 Screw 2 37 Eye Bolt 1 272479 228 Pump 1 40 Chain 1 229 Adjusting Screw 1 41 Chain Connector 2 273655 230 Spacer 2 42 Release Rod 1 273656 231 Nut 2 43 Screw 6 273657 232 Oil Pipe...

Page 19: ...onsible for errors or omissions Electric Non Telescoping High Lift Truck Part 272460 272461 Instruction Manual ATTENTION TO INSURE SAFE AND EASY USE OF YOUR HIGH LIFT TRUCK READ THESE INSTRUCTIONS ENT...

Page 20: ...nger 1 144 O Ring 4 109 Ball 2 145 Ball 1 118 Cylinder Bush 1 146 Release Valve 1 119 O Ring 1 147 Spring 1 120 O Ring 1 148 Seal Ring 1 121 Snap Ring 1 149 Screw 1 122 Split Ring 1 150 Snap Ring 1 12...

Page 21: ...n Qty 132106 101 Release Rod 1 132118 117 Pin 1 132111 102 Chain 1 132119 118 Handle 1 132112 103 Adjusting Bolt 1 132105 119 Pin 1 132113 104 Adjusting Nut 1 132120 120 Controlling Handle 1 105 Axle...

Page 22: ...t No Description Qty Wesco Replacement Part No Description Qty 132108 2013A Fork Frame 1 132071 218 Elastic Collar 4 203A Locknut 2 132072 219 Shaft of Roller 2 204A Gasket 2 221 Gasket 4 206A Pin 2 1...

Page 23: ...responsible for errors or omissions Electric Non Telescoping High Lift Truck Part 272460 272461 Instruction Manual ATTENTION TO INSURE SAFE AND EASY USE OF YOUR HIGH LIFT TRUCK READ THESE INSTRUCTIONS...

Page 24: ...ty 301 Locking Ring 1 132068 320 Valve Cartridge 1 302 Gasket for Spring 1 321 Nut 1 303 Piston 1 322 Screw 1 304 Spring 1 323 Lever Plate 1 305 Dust Ring 1 324A Pump Body 1 306 Y Ring 1 325 Cylinder...

Page 25: ...sible for errors or omissions Electric Non Telescoping High Lift Truck Part 272460 272461 Instruction Manual ATTENTION TO INSURE SAFE AND EASY USE OF YOUR HIGH LIFT TRUCK READ THESE INSTRUCTIONS ENTIR...

Page 26: ...Connector Plug 1 410 Seat of Valve 1 448 Metal Sheet 1 411 Seal Gasket 1 449 Screw 6 412 Connector 1 450 Fuse Carrier 2 414 Seat of Bearing 1 451 Fuse 1 415 Bearing 2 452 Wire Clip 1 416 Dust Cover 2...

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