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QUENCHING TRAY

Insert the tab on the rear of the quenching tray into 

the slot on the front of the bench grinder’s base. 

The quenching tray is great for holding water, oil, 

or whatever quenching liquid is needed for the job 

at hand.

TOOL RESTS

Two different tool rests are included with this bench 

grinder.

To install these tool rests:

1. Attach the tool rest support (Fig. A - 1) to the in-

side surface of the wheel cover using a flat washer 

(Fig. A - 2) and a knob (Fig. A - 3).
2. Attach the tool rest (Fig. A - 4) to the tool rest 

support (Fig A - 1) using a flat washer (Fig. A - 5) 

and an adjustment knob (Fig. A - 6).
3. Adjust each tool rest until its inside edge is 1/16 of 

an inch from the grinding wheel. Tighten the knobs 

holding the supports in place. The lower knob (Fig. 

A - 3) lets you move the rest back and forth; the up-

per knob (Fig. A - 6) lets you tilt the knob forward 

and backward. 
4. If you want to sharpen drill bits, there is also a 

drill bit sharpening guide included with your bench 

grinder (Fig. A - 7). Loosen the upper knob (Fig. 

A - 6) and slide the notch in the side of the guide 

over the screw thread. Tighten the knob. The chan-

nel running diagonally down the center of the rest 

allows you to easily sharpen drill bits. Only use this 

rest to sharpen drill bits.

NOTE:

 The rest can only be installed on the right 

side of the grinder. It cannot be installed on the left 

side.

SPARK ARRESTORS AND EYE SHIELDS

1. Attach the spark arrestors (Fig. B - 1) to the inside 

surface of the wheel covers using two screws and 

washers (Fig. B - 2).

ASSEMBLY & ADJUSTMENTS

Fig. A

Fig. B

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2. Position said spark arrestors so that the lower edge is 1/16 of an inch from the grinding wheel. Firmly tighten the 

screws using a Phillips-head screwdriver (not included).
3. Attach the eye shields (Fig. B - 3) to the spark arrestor by inserting a square-necked bolt (Fig. B - 4) through the 

eye shield and the spark arrestor.
4. Position the eye shield into its desired position. Attach the flat washer (Fig. B - 5) and lock knob (Fig. B - 6) to the 

bolt and tighten until the eye shield no longer moves.

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Summary of Contents for BG625V

Page 1: ...ed trouble free performance Pay close attention to the rules for safe operation warnings and cautions If you use your tool properly and for its intended purpose you will enjoy years of safe reliable s...

Page 2: ...Grinder 10 Assembly Adjustments 11 OPERATION MAINTENANCE 12 Operation 12 Maintenance 13 Troubleshooting Guide 15 Exploded View Parts List 16 Warranty Statement 18 To purchase accessories and replacem...

Page 3: ...your tool does not exactly match this manual please visit wenproducts com for the most up to date manual or contact our customer service at 1 800 232 1195 Keep this manual available to all users duri...

Page 4: ...ock PERSONAL SAFETY 1 Stay alert watch what you are doing and use com mon sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medic...

Page 5: ...ordance with these instructions taking into ac count the working conditions and the work to be per formed Use of the power tool for operations different from those intended could result in a hazardous...

Page 6: ...t yourself from hearing loss 3 DO NOT wear loose clothing or jewelry as they might get drawn in by the tool Tie back long hair 4 People with pacemakers should consult their physician s before use Elec...

Page 7: ...st 7 Never attempt to cut anything with the grinding wheel 8 Do not use the bench grinder unless all guards are in place Do not operate with any guard disabled damaged or removed Moving guards must mo...

Page 8: ...with the green insulation with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary DO NOT connect the equipment grounding...

Page 9: ...t our customer service at 1 800 232 1195 M F 8 5 CST or email techsupport wenproducts com PACKING LIST WARNING Do not plug in or turn on the tool until it is fully assembled according to the instructi...

Page 10: ...l lowing diagrams to become familiarized with all the parts and controls of your bench grinder The components will be referred to later in the manual for assembly and operation instructions 36 Grit Gr...

Page 11: ...is also a drill bit sharpening guide included with your bench grinder Fig A 7 Loosen the upper knob Fig A 6 and slide the notch in the side of the guide over the screw thread Tighten the knob The cha...

Page 12: ...perate the bench grinder always wear safety glasses and turn the tool on while standing to the side of the grinder as opposed to in front Allow it to reach full speed before grinding 3 Once the grinde...

Page 13: ...rest allows you to easily sharpen drill bits Only use this rest to sharpen drill bits NOTE The rest can only be installed on the right side of the grinder It cannot be installed on the left side AXES...

Page 14: ...el guard in order to remove the wheel cover You ll need to remove the lower knob Fig A 3 to remove one of the bolts 5 Using two 19mm adjustable wrenches remove ar bor hex nut Fig C 2 found on outside...

Page 15: ...rcuit matched with an appropriate fuse breaker 4 Reduce the load Wheel vibrates 1 Wheel is out of round or out of balance 1 Balance and dress the grinding wheel Wavy condition on the surface of a work...

Page 16: ...EXPLODED VIEW PARTS LIST NOTE Not all parts may be available for purchase Parts and accessories that wear down over the course of normal use are not covered under the warranty 16...

Page 17: ...over 1 38 Hex Bolt M5x6 1 39 Flanged Hex Nut M4 4 40 Speed Sensor Encoder 1 41 Right End Bell 1 42 Speed Sensor Optocoupler 1 43 Screw M2 5x6 2 44 BG625V 044 Right Work Rest Bracket 1 45 Washer 5mm 2...

Page 18: ...arts and products may need to be sent to WEN before the replacements can be shipped out turning a product for warranty service the shipping charges must be prepaid by the purchaser The product must be...

Page 19: ...NOTES 19...

Page 20: ...THANKS FOR REMEMBERING V 2021 08 03...

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