Baileigh Industrial DG-500HD Operator'S Manual Download | Manualshive

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OPERATOR’S MANUAL

DISC GRINDER

MODEL: DG-500HD

© 2017 Baileigh Industrial, Inc.

REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

Rev. 11/2017

Baileigh Industrial, Inc.

P.O. Box 531

Manitowoc, WI 54221-0531

Phone: 920.684.4990

Fax: 920.684.3944

[email protected]

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Summary of Contents for DG-500HD

Page 1: ...RIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence or other occurrence Rev 11 2017 Baileigh Industrial Inc P O Box 531 Manitowoc WI 54221 0531 Phone 920 684 4990 Fax 920 684 3944 sales baileigh com ...

Page 2: ...CHNICAL SUPPORT 9 UNPACKING AND CHECKING CONTENTS 10 Cleaning 10 TRANSPORTING AND LIFTING 11 INSTALLATION 11 Anchoring the Machine 12 GETTING TO KNOW YOUR MACHINE 13 ELECTRICAL 15 CHANGING THE DISC 17 POSITIONING A PIECE PART TO THE DISC FACE 18 OPERATION 19 MACHINE ADJUSTMENTS 20 DUST COLLECTION 21 MATERIAL SELECTION 21 PARTS DIAGRAM 22 Parts List 25 BRAKE PARTS DIAGRAM 28 Brake Parts List 29 ...

Page 3: ...ce to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warranty service under this paragraph Seller will not accept any responsibility for Goods returned without a RGA The original end user shall be responsible for all costs and expenses associated with retu...

Page 4: ...r or further remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer shall be liable to Seller for all costs and expenses associated therewith including Seller s actual attorneys fees and costs Governing Law Venue This Agreement shall be construed and gover...

Page 5: ... Description of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the protective container Do a complete visual inspection and if damage is noted photograph it for insurance claims and contact your carrier at once requesting inspection Also contact Baileigh Ind...

Page 6: ...ies a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION safety signs CAUTION also calls attention to safety messages in this manual IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information instructions and necessary o...

Page 7: ...ud noises DUST HAZARD Wear appropriate dust mask Dust created while using machinery can cause cancer birth defects and long term respiratory damage Be aware of the dust hazards associated with all types of materials DUST PARTICLES AND IGNITION SOURCES DO NOT operate this machine in areas where explosion risks are high Such areas include locations near pilot lights open flames or other ignition sou...

Page 8: ...in the workshop If a procedure feels dangerous don t try it REMEMBER Your personal safety is your responsibility Dear Valued Customer All Baileigh machines should be used only for their intended use Baileigh does not recommend or endorse making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or o...

Page 9: ...ross a running machine 12 Stay alert Watch what you are doing and use common sense DO NOT operate any tool or machine when you are tired 13 Check for damaged parts Before using any tool or machine carefully check any part that appears damaged Check for alignment and binding of moving parts that may affect proper machine operation 14 Observe work area conditions DO NOT use machines or power tools i...

Page 10: ...rt at all times 2 DO NOT wet grind or polish Never use a stream of water on the piece part Only quench the piece part in water to cool it 3 DO NOT grind or polish magnesium as it may catch on fire 4 Make sure table locking knob is always tight 5 Remove electrical plug from power source outlet when adjusting table changing discs or removing or adjusting platen 6 After turning switch ON always allow...

Page 11: ...180kg Shipping Weight 463lbs 210kg TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics warranty issues and individual parts needs other than die sets and blades For specific application needs or future machine purchases contact the Sales Department at sale...

Page 12: ...mage painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for protection Important This waxy coating is NOT a lubricant and will cause the machine to stick and lose performance as the coating continues to dry WARNING SUFFOCATION HAZARD Immediately discard any plas...

Page 13: ... securing bolts that attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the machine to the required position and lower gently to the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place INSTALLATION IMPO...

Page 14: ...eliminate by using shims WORKING CLEARANCES Take into consideration the size of the material to be processed Make sure that you allow enough space for you to operate the machine freely POWER SUPPLY PLACEMENT The power supply should be located close enough to the machine so that the power cord is not in an area where it would cause a tripping hazard Be sure to observe all electrical codes if instal...

Page 15: ...13 13 GETTING TO KNOW YOUR MACHINE D J I M H N F E L D F G E C B C B A K ...

Page 16: ...dvertent contact and help to control sparks and dust G Forward Off Reverse Switch Selects the direction of rotation of the sanding disc H Start Stop Switch After a rotation direction has been selected Press the green button to start the motor disc Press the Red button to stop I Tilt Hand Wheel Turn hand wheel to rotate table up or down J Tilt Knob Loosen when rotating the table K Brake Pedal After...

Page 17: ...ics as indicated on the tool All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged int...

Page 18: ...ted below LENGTH AMP RATING 25ft 50ft 100ft 1 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating All cords should use a ground wire and plug pin Replace any damaged cords immediately Power cord connection 1 Turn the main disconnect switch on the control panel to the OFF position 2 Unwrap the power cord...

Page 19: ...rinding disc against the drive disc and center the grinding disc carefully onto the drive disc Press to hold that section against the drive disc 8 Rotate the drive disc 180 The part of the grinding disc which is attached to the drive disc will now be at the bottom of the drive disc and will be slightly hidden behind the table With the drive disc in this position you can keep the grinding disc accu...

Page 20: ...ng the piece part in this area greatly increases the effectiveness of the dust control chute and any vacuum dust control system you might be using 4 The speed and aggressiveness of the machine means that CONTROL of the piece part is absolutely essential ALWAYS USE TWO HANDS to control the piece part 5 Because of the speed with which the disc can grind heat build up on piece parts is usually very q...

Page 21: ...essure place the material onto the table and slide the material into the sanding disc on the downward side of the rotation ALWAYS USE TWO HANDS to control the piece part Small parts may require special clamping to maintain grip and control of the piece part 9 When the sanding operation is complete press the red stop button or place the rotation switch in the off position to stop the motor and disc...

Page 22: ...ngle of tilt 3 After the table is adjusted retighten the knob The working table can also be raised or lowered on the column The entire work table and lower disc guard will raise or lower with this adjustment 1 Loosen the knob and adjust the table height with the hand wheel 2 When the desire position is achieved retighten knob WARNING Make sure the electrical disconnect is OFF before working on the...

Page 23: ...01mm MATERIAL SELECTION When selecting materials keep these instructions in mind Material must be clean and dry without oil Material should have a smooth surface so it processes easily Dimensional properties of material must be consistent and not exceed the machine capacity values Chemical structure of material must be consistent Buy certificated steel from the same vendor when possible CAUTION It...

Page 24: ...22 22 PARTS DIAGRAM ...

Page 25: ...23 23 ...

Page 26: ...24 24 ...

Page 27: ...pport 1 18 38011012 Worm Gear 1 19 38012004 Washer 1 21 38011101 Up Down Handle Set 1 22 50351072 Washer 1 2 20 0 8T 2 23 38011017 Worm Table Lifting 1 24 38011018 Shaft 1 25 50602019 Spring Pin 4 20L 2 26 38011019 Shaft Base 1 27 38012011 Handle Wheel 1 28 50153008 Set Screw 5 16 18UNC 1 2 L 2 30 50151105 Hex Screw 5 16 18UNC 2 2 31 50251035 Hex Nut 5 16 18UNC 2 32 38011022 Motor Mount 1 33 38011...

Page 28: ... Arm 1 56 38011033 L H Guard Arm 1 57 38011034 Disc Guard 1 58 50151005 Hex Screw 1 4 20UNC 5 8 L 4 59 38011035 Solid Segment 1 60 38011036 Pilot Right 1 61 50158004 PLP Head Screw 1 4 20UNC 1 2 L 4 62 38011037 Pilot Left 1 63 38011038 Scale Indicator 1 64 38011039 Protractor 1 65 50251033 Hex Nut 3 16 24UNC 4 67 38011040 Worm Table Tilt 1 68 38011041 Shaft 1 69 38011042 Pointer Wheel 1 70 3801102...

Page 29: ...08 Cable Glands 4 94C 38021003 Dust Chute 1 95 38011092 Spring 2 96 50602004 Spring Pin 3 20L 1 107 50602017 Spring Pin 5 25L 1 108 38011091 Pin 2 110 50101044 Hex Screw M12 1 75P 80L 2 111 50351067 Flat Washer 3 8 28 2T 4 112 50153015 Set Screw 5 16 18UNC 1 2 113 50251035 Hex Nut 5 16 18UNC 2 120 50151097 Hex Screw 3 8 16UNC 1 1 2 L 4 121 50303003 Teeth Washer M5 4 122 50201011 Hex Nut M4 0 7P 4 ...

Page 30: ...28 28 BRAKE PARTS DIAGRAM ...

Page 31: ...4 20UNC 1 1 4 L 1 7 50151107 Hex Screw 3 8 16UNC 2 L 1 8 50252021 Nylon Nut 3 8 16UNC 1 9 38013003 Spring 1 10 38013012 Bolt 1 11 38013004 Connector 1 12 50152003 Cap Screw 1 4 20UNC 3 4 L 2 13 38013005 Spring 1 14 38013006 Draw Bar 1 15 38013007 Center Rod 1 16 38013101 Brake Wire 1 18 50352002 Spring Washer 1 4 3 19 38013015 Wire Clip 1 20 50251016 Hex Nut 1 2 12UNC 1 21 50351003 Flat Washer 1 4...

Page 32: ...TARIO CA 91761 PHONE 920 684 4990 FAX 920 684 3944 BAILEIGH INDUSTRIAL LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24 7661 9267 FAX 44 0 24 7661 9276 WWW BAILEIGH CO UK BAILEIGH INDUSTRIAL PTY LTD P O BOX 1573 126 MELROSE DRIVE TULLAMARINE VIC 3043 AUSTRALIA PHONE 011 61 383 743 888 WWW BAILEIGH COM AU ...

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