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21

USING YOUR GENERATOR

Table 3 - Power Cord Requirement Guide

SOME NOTES ABOUT POWER CORDS

Long or thin cords can drain the power provided to an electrical device by the generator. When using such cords, 

allow for a slightly higher rated wattage requirement by the electrical device.

*NR = Not Recommended

Device Requirements

Max. Cord Length (ft) by Wire Gauge

Amps

Watts 

(120V)

Watts (240V)

#8 wire

#10 wire

#12 wire

#14 wire

#16 wire

2.5

300

600

NR

NR

NR

375

250

5

600

1200

NR

NR

300

200

125

7.5

900

1800

NR

350

200

125

100

10

1200

2400

NR

250

150

100

50

15

1800

3600

NR

150

100

65

NR

20

2400

4800

175

125

75

50

NR

25

3000

6000

150

100

60

NR

NR

30

3600

7200

125

65

NR

NR

NR

40

4800

9600

90

NR

NR

NR

NR

WARNING!

 Generator should 

only

 be connected to electrical devices, either directly or with an extension 

cord. NEVER CONNECT TO A BUILDING ELECTRICAL SYSTEM without a qualified electrician and connected to 

a transfer switch as a separately derived system. Such connections must comply with local electrical laws and 

codes. Failure to comply can create a back-feed, which may result in serious injury or death to utility workers.

NOTE:

 For power outages, permanently installed, stationary generators are better suited for providing backup 

power to your home.  Even a properly connected portable generator can become overloaded.  This may result in 

overheating or stressing the machine’s components, possibly leading to generator failure. 

Summary of Contents for 56203i

Page 1: ...o the rules for safe operation warnings and cautions If you use your tool properly and for its intended purpose you will enjoy years of safe reliable service NEED HELP CONTACT US Have product question...

Page 2: ...arting Your Generator 15 Using Your Generator 18 Stopping Your Generator 22 Maintenance 23 Transportation Storage 28 Troubleshooting Guide 29 Wire Diagram 30 Exploded View Parts List 31 Warranty State...

Page 3: ...Product Weight 40 3 lbs Product Dimensions 17 3 x 11 5 x 17 7 Engine Type 4 stroke OHV single cylinder with forced air cooling system Engine Displacement 79cc Engine Speed 4300 RPM Fuel Tank Capacity...

Page 4: ...R We recommend running your generator at least once a month for 20 to 30 minutes Start the generator according to the instructions and plug a small load in to make sure the outlet is producing electri...

Page 5: ...ols is to attract your attention to possible dangers The safety symbols and their explanations deserve your careful attention and understanding The safety warnings do not by themselves eliminate any d...

Page 6: ...rectly in contact with gasoline Do not operate near open flame heat or any other ignition source Do not smoke near the generator Always operate on a firm level surface Always turn generator off before...

Page 7: ...ould only be performed by a qualified technician Do not use receptacles or cords that show signs of damage such as broken or cracked insulation 4 Use a ground fault circuit interrupter GFCI in highly...

Page 8: ...the generator that be come hot during use 8 Turn off all connected electrical devices before stop ping the generator 9 Always turn generator off before refueling Allow generator to cool for at least 2...

Page 9: ...accessories Do not discard the packaging until everything is removed Check the packing list below to make sure you have all of the parts and accessories If any part is missing or broken please contac...

Page 10: ...to the fol lowing diagrams to become familiarized with all the parts and controls of your Generator The components will be referred to later in the manual for assembly and operation instructions GENE...

Page 11: ...SB Port 1A 2 1A for charging various electronic devices 5 Circuit Breaker Press to reset 6 Grounding Nut Ground the generator to reduce the risk of electric shock Refer to Ground the Generator section...

Page 12: ...tute API service classifications SJ SL or SM synthetic oils may be used Select the SAE viscosity grade of oil that matches the expected operating temperature CAUTION Keep the generator level Tilting t...

Page 13: ...ar open flame heat or any other ignition source Do not smoke near the generator Always operate on a firm level surface Always turn generator off before refueling Allow generator to cool for at least 2...

Page 14: ...0 FEET The fuel system on this generator may be affected by opera tion at high altitudes Proper operation can be ensured by installing an altitude kit at altitudes higher than 2000 feet above sea leve...

Page 15: ...u use a generator correctly CO may leak into the home ALWAYS use a battery powered or battery backup CO alarm in the home If you start to feel sick dizzy or weak after the generator has been running m...

Page 16: ...f the generator 2 Check there is sufficient level of oil in the crankcase Add oil if necessary refer to Add Check Oil on page 12 3 Check there is sufficient level of gasoline in the fuel tank Add fuel...

Page 17: ...two WEN generators to increase the total available electrical power The Parallel Connection Kit can be purchased from wenproducts com Follow the instructions included with your WEN parallel connectio...

Page 18: ...Find the wattage information of each device you plan to connect The information should be listed on the device or in its instruction manual or you may refer to page19 Table 2 The wattage can be calcu...

Page 19: ...HP 1500 3000 Window Air Conditioner 1200 1800 Saw Miter 1200 1200 Microwave 1000 0 Well Water Pump 1000 1000 Sump Pump 800 1200 Refrigerator Freezer 800 1200 Furnace Blower 800 1300 Computer 800 0 El...

Page 20: ...Start plugging in each electric device from the highest wattage to the lowest Check the power indicator light green to ensure the generator is producing power 3 Do not overload the generator or indiv...

Page 21: ...000 6000 150 100 60 NR NR 30 3600 7200 125 65 NR NR NR 40 4800 9600 90 NR NR NR NR WARNING Generator should only be connected to electrical devices either directly or with an extension cord NEVER CONN...

Page 22: ...uickly e g for refueling moving the generator etc by turning the engine switch to the OFF position Fig 16 but this option will let fuel remain in the carburetor Be sure to drain the carburetor see pag...

Page 23: ...nded Maintenance Schedule Clean change more often under dusty conditions or operating under heavy load IMPORTANT GENERATOR MAINTENANCE TIPS Drain your carburetor after each use and before storage to p...

Page 24: ...iate dispenser slowly add more oil Repeat step 3 until the oil mark reaches the top of the dipstick and you can see oil coming up the threads of the oil fill Do not over fill the crankcase 5 Reinstall...

Page 25: ...burned or porcelain is cracked replace with a NGK BP5H Torch E5T spark plug Part No 56202i 102 available at wenproducts com 5 If re using the spark plug use a wire brush to clean any dirt from around...

Page 26: ...one 4 Reinstall the air filter element and close the air filter cover Close the the cover Secure it with the screws Reinstall the oil access panel CAUTION Running the engine with a dirty damaged or m...

Page 27: ...ace with the screw 7 Replace the muffler cover and secure it with the six screws DRAINING THE FUEL TANK 1 Prepare an approved gasoline storage container Make sure the vacuum relief valve atop the gas...

Page 28: ...h for 20 to 30 minutes Plug in a small load in to ensure there is proper power output PRODUCT DISPOSAL Do not dispose of a used generator or parts with your household waste This product contains elect...

Page 29: ...reset it Bad connecting cords wires Check the power cords and extension cords Do not use if any cord is damaged Replace damaged cords immediately Bad electrical device con nected to the generator Try...

Page 30: ...WIRING DIAGRAM 30...

Page 31: ...EXPLODED VIEW PARTS LIST GENERATOR 31...

Page 32: ...Tube 300mm 1 28 56202i 028 Clamp 2 9 7 x 8 1 29 56202i 029 Fuel Strainer 1 30 56202i 030 Rubber Pad 2 NO PART NO DESCRIPTION QTY 31 56202i 031 Fuel Tank 1 32 56202i 032 Rubber Washer 1 33 56202i 033...

Page 33: ...EXPLODED VIEW PARTS LIST ENGINE 33...

Page 34: ...Oil Tube 1 31 56202i 131 Air Filter Hose 1 32 56202i 132 Clamp 1 33 56202i 133 Gasket Cylinder Head 1 34 56202i 134 Dowel Pin 8x12 4 NO PART NO DESCRIPTION QTY 35 56202i 135 Push Rod 2 36 56202i 136...

Page 35: ...o be sent to WEN before the replacements can be shipped out Upon the confirmation of a WEN representative your product may qualify for repairs and service work When re turning a product for warranty s...

Page 36: ...THANKS FOR REMEMBERING...

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