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TROUBLESHOOTING GUIDE

WARNING!

 Stop using the generator immediately if any of the following problems occur or risk serious 

personal injury. If you have any questions, please contact customer service at 

1-800-232-1195

 (M-F 8-5 CST), 

or email 

[email protected]

.

PROBLEM

POSSIBLE CAUSE

SOLUTION

Engine will not 

start.

Engine switch is set to OFF.

Set engine switch to ON.

Choke is open.

Close the choke.

Engine is out of fuel.

Add fuel.

Engine is filled with con-

taminated or old fuel.

Drain the fuel in the tank. Fill with fresh fuel.

Spark plug is dirty.

Clean the spark plug.

Spark plug is broken.

Replace spark plug.

Oil level is low.

Add or replace oil. This generator is equipped with a low 

oil sensor. The engine will not start unless the oil level is 

sufficient.

Carburetor is air locked.

Shut off the fuel valve. Remove the nut from the bottom of 

the carburetor. Take off the carburetor to allow it to reset. 

Place the carburetor back and reinstall the nut. 

Engine runs 

but there is no 

electrical output.

Circuit breaker has been 

tripped due to overload.

Disconnect all the loads. Wait for two minutes and push the 

circuit breaker to the ON position to reset it.

Bad connecting cords/wires. Check the power cords and extension cords. Do not use if 

any cord is damaged. Replace damaged cords immediately.

Bad electrical device con-

nected to the generator.

Try connecting a different device.

Generator runs but 

does not support all 

electrical devices 

connected.

Generator is overloaded.

Perform these steps:

1. Turn off all electrical devices.

2. Unplug all electrical devices.

3. Turn off generator.

4. Wait several minutes.

5. Restart generator.

6. Try connecting few electrical loads to the generator.

Short circuit in one of the 

devices.

Try disconnecting any faulty or short-circuited electrical 

loads.

The air filter is dirty.

Clean or replace the air filter element (see page 20).

Engine is 

“Hunting” 

during Operation 

(Engine RPM is 

fluctuating).

1. The fuel isn’t running 

through the fuel valve.

2. The air filter is clogged.

3. The muffler or spark ar-

restor is blocked

4. There is gunk in the car-

buretor preventing a consis-

tent fuel/air mixture. 

Turn off  the generator and wait for it to cool down. Per-

form the following steps:

1. Check if the fuel is properly and consistently going 

through the fuel valve

2. Check for any blockage in the air filter. Check and clean 

the air filter as necessary.

3. Check if the spark arrestor is blocked. Clean with metal 

brush as necessary.

4. Use “Gunk remover” spray on the carburetor jets.

29

Summary of Contents for 56203i

Page 1: ...o the rules for safe operation warnings and cautions If you use your tool properly and for its intended purpose you will enjoy years of safe reliable service NEED HELP CONTACT US Have product question...

Page 2: ...arting Your Generator 15 Using Your Generator 18 Stopping Your Generator 22 Maintenance 23 Transportation Storage 28 Troubleshooting Guide 29 Wire Diagram 30 Exploded View Parts List 31 Warranty State...

Page 3: ...Product Weight 40 3 lbs Product Dimensions 17 3 x 11 5 x 17 7 Engine Type 4 stroke OHV single cylinder with forced air cooling system Engine Displacement 79cc Engine Speed 4300 RPM Fuel Tank Capacity...

Page 4: ...R We recommend running your generator at least once a month for 20 to 30 minutes Start the generator according to the instructions and plug a small load in to make sure the outlet is producing electri...

Page 5: ...ols is to attract your attention to possible dangers The safety symbols and their explanations deserve your careful attention and understanding The safety warnings do not by themselves eliminate any d...

Page 6: ...rectly in contact with gasoline Do not operate near open flame heat or any other ignition source Do not smoke near the generator Always operate on a firm level surface Always turn generator off before...

Page 7: ...ould only be performed by a qualified technician Do not use receptacles or cords that show signs of damage such as broken or cracked insulation 4 Use a ground fault circuit interrupter GFCI in highly...

Page 8: ...the generator that be come hot during use 8 Turn off all connected electrical devices before stop ping the generator 9 Always turn generator off before refueling Allow generator to cool for at least 2...

Page 9: ...accessories Do not discard the packaging until everything is removed Check the packing list below to make sure you have all of the parts and accessories If any part is missing or broken please contac...

Page 10: ...to the fol lowing diagrams to become familiarized with all the parts and controls of your Generator The components will be referred to later in the manual for assembly and operation instructions GENE...

Page 11: ...SB Port 1A 2 1A for charging various electronic devices 5 Circuit Breaker Press to reset 6 Grounding Nut Ground the generator to reduce the risk of electric shock Refer to Ground the Generator section...

Page 12: ...tute API service classifications SJ SL or SM synthetic oils may be used Select the SAE viscosity grade of oil that matches the expected operating temperature CAUTION Keep the generator level Tilting t...

Page 13: ...ar open flame heat or any other ignition source Do not smoke near the generator Always operate on a firm level surface Always turn generator off before refueling Allow generator to cool for at least 2...

Page 14: ...0 FEET The fuel system on this generator may be affected by opera tion at high altitudes Proper operation can be ensured by installing an altitude kit at altitudes higher than 2000 feet above sea leve...

Page 15: ...u use a generator correctly CO may leak into the home ALWAYS use a battery powered or battery backup CO alarm in the home If you start to feel sick dizzy or weak after the generator has been running m...

Page 16: ...f the generator 2 Check there is sufficient level of oil in the crankcase Add oil if necessary refer to Add Check Oil on page 12 3 Check there is sufficient level of gasoline in the fuel tank Add fuel...

Page 17: ...two WEN generators to increase the total available electrical power The Parallel Connection Kit can be purchased from wenproducts com Follow the instructions included with your WEN parallel connectio...

Page 18: ...Find the wattage information of each device you plan to connect The information should be listed on the device or in its instruction manual or you may refer to page19 Table 2 The wattage can be calcu...

Page 19: ...HP 1500 3000 Window Air Conditioner 1200 1800 Saw Miter 1200 1200 Microwave 1000 0 Well Water Pump 1000 1000 Sump Pump 800 1200 Refrigerator Freezer 800 1200 Furnace Blower 800 1300 Computer 800 0 El...

Page 20: ...Start plugging in each electric device from the highest wattage to the lowest Check the power indicator light green to ensure the generator is producing power 3 Do not overload the generator or indiv...

Page 21: ...000 6000 150 100 60 NR NR 30 3600 7200 125 65 NR NR NR 40 4800 9600 90 NR NR NR NR WARNING Generator should only be connected to electrical devices either directly or with an extension cord NEVER CONN...

Page 22: ...uickly e g for refueling moving the generator etc by turning the engine switch to the OFF position Fig 16 but this option will let fuel remain in the carburetor Be sure to drain the carburetor see pag...

Page 23: ...nded Maintenance Schedule Clean change more often under dusty conditions or operating under heavy load IMPORTANT GENERATOR MAINTENANCE TIPS Drain your carburetor after each use and before storage to p...

Page 24: ...iate dispenser slowly add more oil Repeat step 3 until the oil mark reaches the top of the dipstick and you can see oil coming up the threads of the oil fill Do not over fill the crankcase 5 Reinstall...

Page 25: ...burned or porcelain is cracked replace with a NGK BP5H Torch E5T spark plug Part No 56202i 102 available at wenproducts com 5 If re using the spark plug use a wire brush to clean any dirt from around...

Page 26: ...one 4 Reinstall the air filter element and close the air filter cover Close the the cover Secure it with the screws Reinstall the oil access panel CAUTION Running the engine with a dirty damaged or m...

Page 27: ...ace with the screw 7 Replace the muffler cover and secure it with the six screws DRAINING THE FUEL TANK 1 Prepare an approved gasoline storage container Make sure the vacuum relief valve atop the gas...

Page 28: ...h for 20 to 30 minutes Plug in a small load in to ensure there is proper power output PRODUCT DISPOSAL Do not dispose of a used generator or parts with your household waste This product contains elect...

Page 29: ...reset it Bad connecting cords wires Check the power cords and extension cords Do not use if any cord is damaged Replace damaged cords immediately Bad electrical device con nected to the generator Try...

Page 30: ...WIRING DIAGRAM 30...

Page 31: ...EXPLODED VIEW PARTS LIST GENERATOR 31...

Page 32: ...Tube 300mm 1 28 56202i 028 Clamp 2 9 7 x 8 1 29 56202i 029 Fuel Strainer 1 30 56202i 030 Rubber Pad 2 NO PART NO DESCRIPTION QTY 31 56202i 031 Fuel Tank 1 32 56202i 032 Rubber Washer 1 33 56202i 033...

Page 33: ...EXPLODED VIEW PARTS LIST ENGINE 33...

Page 34: ...Oil Tube 1 31 56202i 131 Air Filter Hose 1 32 56202i 132 Clamp 1 33 56202i 133 Gasket Cylinder Head 1 34 56202i 134 Dowel Pin 8x12 4 NO PART NO DESCRIPTION QTY 35 56202i 135 Push Rod 2 36 56202i 136...

Page 35: ...o be sent to WEN before the replacements can be shipped out Upon the confirmation of a WEN representative your product may qualify for repairs and service work When re turning a product for warranty s...

Page 36: ...THANKS FOR REMEMBERING...

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