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BATTERY & CHARGER SAFETY WARNINGS

ABOUT THE BATTERY

1. The battery pack has to be charged completely before you use the tool for the first time.
2. For optimum battery performance, avoid low discharge cycles by charging the battery pack frequently.
3. Lithium-ion batteries are subject to a natural aging process. The battery pack must be replaced at the latest when 

its capacity falls to just 80% of its capacity when new. Weakened cells in an aged battery pack are no longer capable 

of meeting the high power requirements needed for the proper operation of your tool, and therefore pose a safety 

risk.
4. Do not throw battery packs into an open fire as this poses a risk of explosion. Do not ignite the battery pack or 

expose it to fire.
5. Do not exhaustively discharge batteries. Exhaustive discharge will damage the battery cells. The most common 

cause of exhaustive discharge is lengthy storage or non-use of partially discharged batteries. Stop working as soon 

as the performance of the battery falls noticeably or the electronic protection system triggers. Place the battery pack 

in storage only after it has been fully charged.
6. Protect batteries and the tool from overloads. Overloads will quickly result in overheating and cell damage inside 

the battery housing even if this overheating is not apparent externally.
7. Avoid damage and shocks. Immediately replace batteries that have been dropped from a height of more than 

one meter or those that have been exposed to violent shocks, even if the housing of the battery pack appears to be 

undamaged. The battery cells inside the battery may have suffered serious damage. In such instances, please read 

the waste disposal information for proper battery disposal.
8. If the battery pack suffers overloading and overheating, the integrated protective cutoff will switch off the equip-

ment for safety reasons.
9. Use only original battery packs. The use of other batteries poses a fire risk and may result in injuries or an explo-

sion.

ABOUT THE CHARGER

Protect battery charger and cord from damage. Keep the charger and its cord away from heat, oil and sharp edges.
Electrical plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with ground-

ed appliances. Unmodified plugs and matching outlets will reduce the risk of electric shock.
Keep the battery charger, battery pack(s), and the cordless tool out of the reach of children.
Do not use the supplied battery charger to charge other cordless tools.
During periods of heavy use, the battery pack will become warm. Allow the battery pack to cool to room temperature 

before inserting it into the charger to recharge.
Do not overcharge batteries. Do not exceed the maximum charging times. These charging times only apply to dis-

charged batteries. Frequent insertion of a charged or partially charged battery pack will result in overcharging and 

cell damage. Do not leave battery in the charger for days on end.
Never use or charge a battery if you suspect that it has been more than 12 months since last time they were charged. 

There is a high probability that battery pack has already suffered dangerous damage (exhaustive discharge).
Do not use battery that have been exposed to heat during the charging process, as the battery cells may have suf-

fered dangerous damage.
Do not use battery that have suffered curvature or deformation during the charging process or those that exhibit 

other atypical symptoms (gassing, hissing, cracking, etc.)

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Summary of Contents for 20630

Page 1: ...ed trouble free performance Pay close attention to the rules for safe operation warnings and cautions If you use your tool properly and for its intended purpose you will enjoy years of safe reliable service NEED HELP CONTACT US Have product questions Need technical support Please feel free to contact us TECHSUPPORT WENPRODUCTS COM 1 800 232 1195 M F 8AM 5PM CST For replacement parts and the most u...

Page 2: ...afety Warnings 8 BEFORE OPERATING 10 Unpacking Packing List 10 Know Your Reciprocating Saw 11 Assembly Adjustments 11 OPERATION MAINTENANCE 12 Operation 12 Maintenance 13 Exploded View Parts List 14 Warranty Statement 16 2 To purchase accessories and replacement parts for your tool visit WENPRODUCTS COM 20V 4 0Ah Max Battery Model 20204 20V Charger Model 20200C ...

Page 3: ...er warning or caution The safety symbols and the explanations with them deserve your careful attention and understanding Always follow the safety precautions to reduce the risk of fire electric shock or personal injury However please note that these instructions and warnings are not substitutes for proper ac cident prevention measures 3 Model Number 20630 Included Battery 4 0Ah Battery Model 20204...

Page 4: ...hock PERSONAL SAFETY 1 Stay alert watch what you are doing and use com mon sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inatten tion while operating power tools may result in serious personal injury 2 Use personal protective equipment Always wear eye protection Protective equipment such as a respira ...

Page 5: ...cordance with these instructions taking into ac count the working conditions and the work to be per formed Use of the power tool for operations different from those intended could result in a hazardous situa tion 8 Use clamps to secure your workpiece to a stable surface Holding a workpiece by hand or using your body to support it may lead to loss of control 9 KEEP GUARDS IN PLACE and in working or...

Page 6: ...ssories Accidental start ups may occur during an accessory change Before reinstalling the battery check that the ON OFF switch is OFF 8 Keep handles and hands dry clean and free from oil and grease Slippery surfaces can prevent you from safely maintaining control of the power tool Always hold the tool firmly with both hands for maximum control 9 Never cut pressurized tanks or any containers con ta...

Page 7: ...ng in loss of power and overheating The table below shows the correct size to be used according to cord length and ampere rating When in doubt use a heavier cord The smaller the gauge number the heavier the cord DOUBLE INSULATED CHARGER The charger s electrical system is double insulated where two systems of insulation are provided This eliminates the need for the usual three wire grounded power c...

Page 8: ...ery packs may explode causing personal injury or dam age Toxic fumes and materials are created when battery packs are burned Do not crush drop or damage battery packs Do not use the battery pack or charger if they have sustained a sharp blow been dropped run over or have been dam aged in any way i e pierced with a nail hit with a ham mer stepped on etc Do not disassemble Incorrect reassembly may p...

Page 9: ...instances please read the waste disposal information for proper battery disposal 8 If the battery pack suffers overloading and overheating the integrated protective cutoff will switch off the equip ment for safety reasons 9 Use only original battery packs The use of other batteries poses a fire risk and may result in injuries or an explo sion ABOUT THE CHARGER Protect battery charger and cord from...

Page 10: ...tents and accessories Do not discard the packaging until everything is removed Check the packing list below to make sure you have all of the parts and accessories If any part is missing or broken please contact cus tomer service at 1 800 232 1195 M F 8 5 CST or email techsupport wenproducts com Reciprocating Saw 20V Charger 1 4mm Hex Wrench 1 20V Battery 1 Wood Blade 1 Metal Blade 1 ...

Page 11: ...t can go Release the blade holder allowing it to snap back in position 4 Check the blade s security by tugging lightly to confirm that it has locked into position Footplate Quick Release Blade Chuck Front Grip Lock Off Switch Rear Handle 4 0Ah Battery Pack WARNING Never make any adjustments or blade installations while the battery is installed Make sure that saw blades are free of fine material su...

Page 12: ... make sure to keep in mind the recommendations of the material suppliers Check all workpieces for foreign objects such as nails or screws before sawing Adjust the footplate to meet the particular needs of the workpiece at hand Once all set up has been completed power on the machine and guide it towards the workpiece Place the faceplate against the surface and saw through the material by applying u...

Page 13: ...cal parts on this tool may be hazardous Servicing of the tool must be performed by a qualified technician When servicing use only identical WEN replacement parts Use of other parts may be hazardous or induce product failure CAUTION Most plastics are susceptible to damage from various types of commercial solvents Do not use any solvents or cleaning products that could damage the plastic parts Some ...

Page 14: ...14 EXPLODED VIEW PARTS LIST NOTE Not all parts may be available for purchase Parts and accessories that wear down over the course of normal use are not covered under the warranty ...

Page 15: ...Axle 1 No Part No Description Qty 26 Gearbox 1 27 Bearing 6002 2RS 1 28 Flat Washer 6mm 1 29 Screw M5x15 1 30 Shoe 1 31 Flat Washer 5mm 1 32 Spring Washer 5mm 4 33 Socket Head Cap Screw M5x20 2 34 Self Tapping Screw M4x14 10 35 Spring Washer 4mm 6 36 Gearbox Cover 1 37 Slip Block 1 38 Reciprocating Arm and Chuck Assembly 1 39 Cord Clamp 2 40 Bushing 6mm 1 41 Screw M4x14 10 42 Pin 6mm 1 43 Counterw...

Page 16: ...nd products may need to be sent to WEN before the replacements can be shipped out turning a product for warranty service the shipping charges must be prepaid by the purchaser The product must be shipped in its original container or an equivalent properly packed to withstand the hazards of shipment The product must be fully insured with a copy of the proof of purchase enclosed There must also be a ...

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