background image

• Avoid dangerous environments –

 Do not charge the 

battery pack in rain, snow or in damp or wet locations. 

Do not use the battery pack or charger in the presence 

of explosive atmospheres (gaseous fumes, dust or flam-

mable materials) because sparks may be generated when 

inserting or removing the battery pack, which could lead 

to a fire.

• Charge in a well-ventilated area –

 Do not block the 

charger vents. Keep them clear to allow for proper ven-

tilation. Do not allow smoking or open flames near a 

charging battery pack. Vented gases may explode.

NOTE:

 The safe temperature range for the battery charg-

ing is 41°F to 104°F. Do not charge the battery outside in 

freezing weather; charge it at room temperature.

• Maintain charger cord –

 When unplugging the char-

ger, pull the plug, not the cord, from the receptacle to 

reduce the risk of damage to the electrical plug and cord. 

Never carry the charger by its cord or yank it by the cord 

to disconnect it from the receptacle. Keep the cord away 

from heat, oil and sharp edges. Make sure the cord will 

not be stepped on, tripped over or subjected to dam-

age or stress when the charger is in use. Do not use the 

charger with a damaged cord or plug. Replace a dam-

aged charger immediately.

• Do not use an extension cord unless it is absolutely 

necessary – 

Using the wrong, damaged or improperly 

wired extension cord poses a risk of fire and electric 

shock. If an extension cord must be used, plug the char-

ger into a properly wired 16 gauge or larger extension 

cord with the female plug matching the male plug on the 

charger. Make sure that the extension cord is in good 

electrical condition.

• Charger is rated for 120 volt AC only –

 The charger 

must be plugged into an appropriate receptacle.

• Use only recommended attachments –

 Use of an at-

tachment not recommended or sold by WEN Products 

may result in risk of fire, electric shock or personal in-

jury.

 

• Unplug charger when not in use –

 Make sure to re-

move battery packs from unplugged chargers.

• Do not burn or incinerate battery packs – 

Battery 

packs may explode, causing personal injury or dam-

age. Toxic fumes and materials are created when battery 

packs are burned.

• Do not crush, drop or damage battery packs –

 Do not 

use the battery pack or charger if they have sustained a 

sharp blow, been dropped, run over or have been dam-

aged in any way (i.e. pierced with a nail, hit with a ham-

mer, stepped on, etc.).

• Do not disassemble –

 Incorrect reassembly may pose 

a serious risk of electric shock, fire or exposure to toxic 

battery chemicals. If the battery or charger are damaged, 

call WEN customer service at 

1-800-232-1195

 for as-

sistance.

• Battery chemicals cause serious burns –

 Never let a 

damaged battery pack contact the skin, eyes or mouth. 

If a damaged battery pack leaks battery chemicals, use 

rubber or neoprene gloves to safely dispose of it. If skin 

is exposed to battery fluids, wash the affected area with 

soap and water and rinse with vinegar. If eyes are ex-

posed to battery chemicals, immediately flush with wa-

ter for 20 minutes and seek medical attention. Remove 

and dispose of contaminated clothing.

• Store your battery pack and charger in a cool, dry 

place – 

Do not store the battery pack or charger where 

temperatures may exceed 104 °F, such as in direct sun-

light or inside a vehicle or metal building during the 

summer.

• Do not short circuit –

 A battery pack will short circuit if 

a metal object makes a connection between the positive 

and negative contacts on the battery pack. Do not place 

a battery pack near anything that may cause a short cir-

cuit, such as paper clips, coins, keys, screws, nails and 

other metallic objects. A short-circuited battery pack 

poses a risk of fire and severe personal injury.

BATTERY & CHARGER SAFETY WARNINGS

Despite all of the safety precautions, caution must always be taken when handling batteries. The following 

points must be obeyed at all times to ensure safe use. Safe use can only be guaranteed if undamaged cells are 

used. Incorrect handling of the battery pack can cause cell damage.

WARNING!

 To reduce the risk of electric shock, 

always unplug the charger before performing any 

cleaning or maintenance. Do not allow water to 

flow into the charger. Use a Ground Fault Circuit 

Interrupter (GFCI) to reduce shock hazards.

8

Summary of Contents for 20630

Page 1: ...ed trouble free performance Pay close attention to the rules for safe operation warnings and cautions If you use your tool properly and for its intended purpose you will enjoy years of safe reliable service NEED HELP CONTACT US Have product questions Need technical support Please feel free to contact us TECHSUPPORT WENPRODUCTS COM 1 800 232 1195 M F 8AM 5PM CST For replacement parts and the most u...

Page 2: ...afety Warnings 8 BEFORE OPERATING 10 Unpacking Packing List 10 Know Your Reciprocating Saw 11 Assembly Adjustments 11 OPERATION MAINTENANCE 12 Operation 12 Maintenance 13 Exploded View Parts List 14 Warranty Statement 16 2 To purchase accessories and replacement parts for your tool visit WENPRODUCTS COM 20V 4 0Ah Max Battery Model 20204 20V Charger Model 20200C ...

Page 3: ...er warning or caution The safety symbols and the explanations with them deserve your careful attention and understanding Always follow the safety precautions to reduce the risk of fire electric shock or personal injury However please note that these instructions and warnings are not substitutes for proper ac cident prevention measures 3 Model Number 20630 Included Battery 4 0Ah Battery Model 20204...

Page 4: ...hock PERSONAL SAFETY 1 Stay alert watch what you are doing and use com mon sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inatten tion while operating power tools may result in serious personal injury 2 Use personal protective equipment Always wear eye protection Protective equipment such as a respira ...

Page 5: ...cordance with these instructions taking into ac count the working conditions and the work to be per formed Use of the power tool for operations different from those intended could result in a hazardous situa tion 8 Use clamps to secure your workpiece to a stable surface Holding a workpiece by hand or using your body to support it may lead to loss of control 9 KEEP GUARDS IN PLACE and in working or...

Page 6: ...ssories Accidental start ups may occur during an accessory change Before reinstalling the battery check that the ON OFF switch is OFF 8 Keep handles and hands dry clean and free from oil and grease Slippery surfaces can prevent you from safely maintaining control of the power tool Always hold the tool firmly with both hands for maximum control 9 Never cut pressurized tanks or any containers con ta...

Page 7: ...ng in loss of power and overheating The table below shows the correct size to be used according to cord length and ampere rating When in doubt use a heavier cord The smaller the gauge number the heavier the cord DOUBLE INSULATED CHARGER The charger s electrical system is double insulated where two systems of insulation are provided This eliminates the need for the usual three wire grounded power c...

Page 8: ...ery packs may explode causing personal injury or dam age Toxic fumes and materials are created when battery packs are burned Do not crush drop or damage battery packs Do not use the battery pack or charger if they have sustained a sharp blow been dropped run over or have been dam aged in any way i e pierced with a nail hit with a ham mer stepped on etc Do not disassemble Incorrect reassembly may p...

Page 9: ...instances please read the waste disposal information for proper battery disposal 8 If the battery pack suffers overloading and overheating the integrated protective cutoff will switch off the equip ment for safety reasons 9 Use only original battery packs The use of other batteries poses a fire risk and may result in injuries or an explo sion ABOUT THE CHARGER Protect battery charger and cord from...

Page 10: ...tents and accessories Do not discard the packaging until everything is removed Check the packing list below to make sure you have all of the parts and accessories If any part is missing or broken please contact cus tomer service at 1 800 232 1195 M F 8 5 CST or email techsupport wenproducts com Reciprocating Saw 20V Charger 1 4mm Hex Wrench 1 20V Battery 1 Wood Blade 1 Metal Blade 1 ...

Page 11: ...t can go Release the blade holder allowing it to snap back in position 4 Check the blade s security by tugging lightly to confirm that it has locked into position Footplate Quick Release Blade Chuck Front Grip Lock Off Switch Rear Handle 4 0Ah Battery Pack WARNING Never make any adjustments or blade installations while the battery is installed Make sure that saw blades are free of fine material su...

Page 12: ... make sure to keep in mind the recommendations of the material suppliers Check all workpieces for foreign objects such as nails or screws before sawing Adjust the footplate to meet the particular needs of the workpiece at hand Once all set up has been completed power on the machine and guide it towards the workpiece Place the faceplate against the surface and saw through the material by applying u...

Page 13: ...cal parts on this tool may be hazardous Servicing of the tool must be performed by a qualified technician When servicing use only identical WEN replacement parts Use of other parts may be hazardous or induce product failure CAUTION Most plastics are susceptible to damage from various types of commercial solvents Do not use any solvents or cleaning products that could damage the plastic parts Some ...

Page 14: ...14 EXPLODED VIEW PARTS LIST NOTE Not all parts may be available for purchase Parts and accessories that wear down over the course of normal use are not covered under the warranty ...

Page 15: ...Axle 1 No Part No Description Qty 26 Gearbox 1 27 Bearing 6002 2RS 1 28 Flat Washer 6mm 1 29 Screw M5x15 1 30 Shoe 1 31 Flat Washer 5mm 1 32 Spring Washer 5mm 4 33 Socket Head Cap Screw M5x20 2 34 Self Tapping Screw M4x14 10 35 Spring Washer 4mm 6 36 Gearbox Cover 1 37 Slip Block 1 38 Reciprocating Arm and Chuck Assembly 1 39 Cord Clamp 2 40 Bushing 6mm 1 41 Screw M4x14 10 42 Pin 6mm 1 43 Counterw...

Page 16: ...nd products may need to be sent to WEN before the replacements can be shipped out turning a product for warranty service the shipping charges must be prepaid by the purchaser The product must be shipped in its original container or an equivalent properly packed to withstand the hazards of shipment The product must be fully insured with a copy of the proof of purchase enclosed There must also be a ...

Reviews: