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6

RECIPROCATING SAW SAFETY WARNINGS

WARNING!

 Do not operate the power tool until you have read and understood the following instructions and 

the warning labels. 

RECIPROCATING SAW SAFETY

1. Wait for the blade to stop before setting the tool down. 

An exposed blade may engage the surface, leading to 

possible loss of control and serious injury. 
2. Hold the power tool by insulated gripping surfaces. 

Cutting a “live” wire may make exposed metal parts of 

the tool “live” and could give the operator an electric 

shock.
3. Secure the workpiece to a stable platform using 

clamps or another practical method. Holding the work-

piece by hand or against the body leaves it unstable and 

may lead to a loss of control.
4. Secure the material being cut. Never hold it in your 

hand or across your legs. Small workpieces must be ad-

equately secured. Unstable support causes the blades to 

bind, resulting in a loss of control and possible injury.
5. Always start the saw before the blade is in contact 

with the workpiece. Let the blade reach full speed before 

using the tool. The saw can vibrate or chatter and pos-

sibly kick back if the cutting speed is too slow.
6. Check the workpiece for nails. If there are nails, either 

remove them or set them well below intended finished 

surface. If the saw blades strike objects like nails it may 

cause serious personal injury from kickback. Saw blades 

that can handle nails are available on the market; just 

make sure to check the specifications of the blade.
7. Make sure the tool is OFF and the battery is removed 

before changing accessories. Accidental start-ups may 

occur during an accessory change. Before reinstalling 

the battery, check that the ON /OFF switch is OFF.
8. Keep handles and hands dry, clean and free from oil 

and grease. Slippery surfaces can prevent you from 

safely maintaining control of the power tool. Always hold 

the tool firmly with both hands for maximum control.

9. Never cut pressurized tanks or any containers con-

taining hazardous or flammable materials.
10. Never pull the saw backwards over the workpiece.
11. When sawing, the adjustable footplate must always 

stay flush against the workpiece.

12. Make sure that the tool is OFF and the battery is un-

installed before removing chips. The blades are hidden 

from view and you may be cut if the blade is contacted.
13. GFCI and personal protection devices such as elec-

trician’s rubber gloves and footwear will increase per-

sonal safety.
14. Loose or misaligned blades have the potential to 

strike tool housing and damage the tool as well as cause 

possible injury. Make sure blades are properly installed 

before operation.
15. Develop a periodic maintenance schedule for your 

tool. When cleaning a tool be careful not to disassemble 

any portion of the tool. Internal wires may be misplaced 

or pinched and safety guard return springs may be im-

properly mounted.
16. Certain cleaning agents such as gasoline, carbon tet-

rachloride, ammonia, etc. may damage plastic parts.
17. Only use undamaged saw blades. If too much wear 

and tear is shown on the blade, get a new blade before 

trying to cut anything.
18. Never stop the saw blade by pinching the blade on 

either side. Applying pressure to either side of the blade 

could result in injury. Do not touch the saw blade af-

ter operation, as it may be hot, especially when cutting 

metal.

Summary of Contents for 20630

Page 1: ...ed trouble free performance Pay close attention to the rules for safe operation warnings and cautions If you use your tool properly and for its intended purpose you will enjoy years of safe reliable service NEED HELP CONTACT US Have product questions Need technical support Please feel free to contact us TECHSUPPORT WENPRODUCTS COM 1 800 232 1195 M F 8AM 5PM CST For replacement parts and the most u...

Page 2: ...afety Warnings 8 BEFORE OPERATING 10 Unpacking Packing List 10 Know Your Reciprocating Saw 11 Assembly Adjustments 11 OPERATION MAINTENANCE 12 Operation 12 Maintenance 13 Exploded View Parts List 14 Warranty Statement 16 2 To purchase accessories and replacement parts for your tool visit WENPRODUCTS COM 20V 4 0Ah Max Battery Model 20204 20V Charger Model 20200C ...

Page 3: ...er warning or caution The safety symbols and the explanations with them deserve your careful attention and understanding Always follow the safety precautions to reduce the risk of fire electric shock or personal injury However please note that these instructions and warnings are not substitutes for proper ac cident prevention measures 3 Model Number 20630 Included Battery 4 0Ah Battery Model 20204...

Page 4: ...hock PERSONAL SAFETY 1 Stay alert watch what you are doing and use com mon sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inatten tion while operating power tools may result in serious personal injury 2 Use personal protective equipment Always wear eye protection Protective equipment such as a respira ...

Page 5: ...cordance with these instructions taking into ac count the working conditions and the work to be per formed Use of the power tool for operations different from those intended could result in a hazardous situa tion 8 Use clamps to secure your workpiece to a stable surface Holding a workpiece by hand or using your body to support it may lead to loss of control 9 KEEP GUARDS IN PLACE and in working or...

Page 6: ...ssories Accidental start ups may occur during an accessory change Before reinstalling the battery check that the ON OFF switch is OFF 8 Keep handles and hands dry clean and free from oil and grease Slippery surfaces can prevent you from safely maintaining control of the power tool Always hold the tool firmly with both hands for maximum control 9 Never cut pressurized tanks or any containers con ta...

Page 7: ...ng in loss of power and overheating The table below shows the correct size to be used according to cord length and ampere rating When in doubt use a heavier cord The smaller the gauge number the heavier the cord DOUBLE INSULATED CHARGER The charger s electrical system is double insulated where two systems of insulation are provided This eliminates the need for the usual three wire grounded power c...

Page 8: ...ery packs may explode causing personal injury or dam age Toxic fumes and materials are created when battery packs are burned Do not crush drop or damage battery packs Do not use the battery pack or charger if they have sustained a sharp blow been dropped run over or have been dam aged in any way i e pierced with a nail hit with a ham mer stepped on etc Do not disassemble Incorrect reassembly may p...

Page 9: ...instances please read the waste disposal information for proper battery disposal 8 If the battery pack suffers overloading and overheating the integrated protective cutoff will switch off the equip ment for safety reasons 9 Use only original battery packs The use of other batteries poses a fire risk and may result in injuries or an explo sion ABOUT THE CHARGER Protect battery charger and cord from...

Page 10: ...tents and accessories Do not discard the packaging until everything is removed Check the packing list below to make sure you have all of the parts and accessories If any part is missing or broken please contact cus tomer service at 1 800 232 1195 M F 8 5 CST or email techsupport wenproducts com Reciprocating Saw 20V Charger 1 4mm Hex Wrench 1 20V Battery 1 Wood Blade 1 Metal Blade 1 ...

Page 11: ...t can go Release the blade holder allowing it to snap back in position 4 Check the blade s security by tugging lightly to confirm that it has locked into position Footplate Quick Release Blade Chuck Front Grip Lock Off Switch Rear Handle 4 0Ah Battery Pack WARNING Never make any adjustments or blade installations while the battery is installed Make sure that saw blades are free of fine material su...

Page 12: ... make sure to keep in mind the recommendations of the material suppliers Check all workpieces for foreign objects such as nails or screws before sawing Adjust the footplate to meet the particular needs of the workpiece at hand Once all set up has been completed power on the machine and guide it towards the workpiece Place the faceplate against the surface and saw through the material by applying u...

Page 13: ...cal parts on this tool may be hazardous Servicing of the tool must be performed by a qualified technician When servicing use only identical WEN replacement parts Use of other parts may be hazardous or induce product failure CAUTION Most plastics are susceptible to damage from various types of commercial solvents Do not use any solvents or cleaning products that could damage the plastic parts Some ...

Page 14: ...14 EXPLODED VIEW PARTS LIST NOTE Not all parts may be available for purchase Parts and accessories that wear down over the course of normal use are not covered under the warranty ...

Page 15: ...Axle 1 No Part No Description Qty 26 Gearbox 1 27 Bearing 6002 2RS 1 28 Flat Washer 6mm 1 29 Screw M5x15 1 30 Shoe 1 31 Flat Washer 5mm 1 32 Spring Washer 5mm 4 33 Socket Head Cap Screw M5x20 2 34 Self Tapping Screw M4x14 10 35 Spring Washer 4mm 6 36 Gearbox Cover 1 37 Slip Block 1 38 Reciprocating Arm and Chuck Assembly 1 39 Cord Clamp 2 40 Bushing 6mm 1 41 Screw M4x14 10 42 Pin 6mm 1 43 Counterw...

Page 16: ...nd products may need to be sent to WEN before the replacements can be shipped out turning a product for warranty service the shipping charges must be prepaid by the purchaser The product must be shipped in its original container or an equivalent properly packed to withstand the hazards of shipment The product must be fully insured with a copy of the proof of purchase enclosed There must also be a ...

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