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User’s Manual

User’s Manual

Postmate 3 User’s Manual

Rev. 070514

Postmate 3

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Summary of Contents for postmate 3

Page 1: ...User s Manual User s Manual Postmate 3 User s Manual Rev 070514 Postmate 3 3...

Page 2: ...ts should not be copied re printed or translated by other languages without Welltec System s approval Postmate is the registered trademark of Welltec System Notice Caution Physical injury and serious...

Page 3: ...ng of Count 3 5 Fine Setting of Fold Position 3 6 Memorizing Present Fold Set Up 3 7 Memorized Fold Set Up 3 8 Setting Alarm Function 3 9 Auto Start Function 3 10 Thickness Sensor 3 11 Jam Free Functi...

Page 4: ...moval handle 1 3 Removing Safety Tape and Styrofoam Location Please remove all safety tapes and styrofoam before operation 2 1 3 4 1 Safety cover of feeding unit 2ea 2 Safety cover of upper cassette 2...

Page 5: ...ser s Manual 4 Chapter 2 Before Operating 2 1 Identifying Parts and Functions 1 Feeding Unit Safety Cover 2 Upper Fold Cassette Safety Cover 3 Lower Fold Cassette Door 4 Control Panel 5 Conveyor optio...

Page 6: ...king Knob 5 Infeed Roller 1 2 5 2 1 3 1 Lower Cassette 2 Stopper 3 Stopper Adjustment Knob 4 Folding Scale Label 5 Stopper Locking Knob 3 2 1 1 Folding Scale Label 2 Stopper Adjustment Knob 3 Stopper...

Page 7: ...Postmate 3 User s Manual 6 1 Power Switch 2 Main Power Socket 3 Conveyor Power Socket 4 Lower Press Roller Cover 5 Upper Press Roller Cover Outfeed Unit 5 4 3 2 1...

Page 8: ...Letter etc 6 Folding type setting button sets the folding type 7 Fine adjustment button for fold cassette adjusts the position of folding cassette stopper 8 Count setting button sets the job volume i...

Page 9: ...he machine will not start until you press the start button Press the batch counter button and the light will blink Change the displayed value by using select button and when ready press the set button...

Page 10: ...ed size may result in paper jam or machine damage Important Please check whether any forms are stapled Staples will seriously damage the machine 3 2 Paper Feeding 1 Before loading the forms onto the m...

Page 11: ...frequent paper jams Make sure the paper guides are not set narrower or wider than the width of the paper 2 Open the safety cover of the feeding unit The tray will go down 3 When the feed tray is down...

Page 12: ...urning the stopper locking knob clockwise 1 Unlock the fold position of the upper cassette by turning the stopper locking knob counter clockwise 2 Adjust the stopper so the red marker is lined up at 9...

Page 13: ...210 mm B5 182 X 257 mm Letter 216 X 279 mm A4 210 X 297 mm Legal 216 X 356 mm USR non standard 4 Press Folding Type button In case you like to operate current set of fold type you do not have to pres...

Page 14: ...rmation carefully to fully understand the folding mechanism of Postmate 6 1 The folding unit is composed of rollers cassettes and stoppers 2 The form enters in between the two front fold rollers 3 The...

Page 15: ...s Manual 14 5 The folded form then exits the fold rollers and then are sent to the press unit 4 The form hits the lower cassette stopper and forms a buckle The folded form then enters in between the t...

Page 16: ...re the length from line 1 to line 2 of the form as indicated in the image above That measurement is the fold setting for the first upper cassette fold 2 Measure the length from line 2 to line 3 of the...

Page 17: ...ease read the following steps 1 Measure the length from line 1 to line 2 of the form as indicated in the image above That measurement is the fold setting for the first upper cassette fold 2 Make sure...

Page 18: ...ne 3 of the form as indicated in the image above That measurement is the fold setting for the first upper cassette fold 2 Measure the length from line 3 to line 2 of the form as indicated in the image...

Page 19: ...cated in the image above That measurement is the fold setting for the first upper cassette fold 2 Measure the length from line 3 to line 2 of the form as indicated in the image above That measurement...

Page 20: ...line 4 of the form as indicated in the image above That measurement is the fold setting for the first upper cassette fold 2 Measure the length from line 4 to line 2 of the form as indicated in the ima...

Page 21: ...owing cases 1 Fine adjustment is required from the standard folding type 2 In case the folding is slightly different Reference If the folding is slightly off from the desired position please check the...

Page 22: ...topper of cassette will move to the memorized position and sample paper will come out 3 8 Setting of Alarm Function Alarm when setting or malfunction When you press light turns on and press again off...

Page 23: ...requested to off and on the Thickness Sensor button since the value is different depending on papers Important The feeding system of Postmate 3 is FRR Friction Reverse Roller which prevents the double...

Page 24: ...jam Jam infeed sensor Left cover open Jam folder When a form does not reach the infeed sensor after infeed When a form is jammed at the infeed sensor When a form is jammed at the folding unit When a f...

Page 25: ...paper at the press unit There can be different reasons for a paper jam at the press unit A Double Feed 1 Try to remove the jam by using the jam free button 2 If the jam is not cleared by using the ja...

Page 26: ...of three different rollers 1 Pick up roller 2 Feed roller 3 Separate roller It depends on the paper weight type and etc but please check the parts and change when you produce over 100 000 products if...

Page 27: ...dition for better performance 1 Paper dust Use small air cleaner or dust remover 2 Cleaning fold rollers Open the safety cover and slide out the upper cassette With a piece of soft cloth use alcohol o...

Page 28: ...help if possible If you are going to do it by yourself please turn of the power Clearing lower press roller Open the safety cover of press roller as picture A Then please clean the press roller shown...

Page 29: ...eck if the lower cassette is pushed all the way in 4 Check for any paper jams 6 4 Frequent Double or Multiple Sheet Feeding 1 Change the FRR assembly Rolelrs are probably worn out 2 Check if the adhes...

Page 30: ...3 User s Manual Headquarter Factory 1075 93 Sungsuk dong Ilsan gu Goyang si Kyungki do Korea Tel 82 31 977 4711 Fax 82 31 977 4712 E mail welltec welltec co kr Website www welltec sys com WELLTEC SYS...

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