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Page   15 

 

Plate 
thickness 
(mm) 

Tungsten 
electrode 
diameter 
(mm) 

Taper of 
tungsten 
electrode 
(°) 

Tungsten 
electrode 
end diameter 
(mm) 

Welding 
current 
(A) 

Max argon 
flow rate 
(L/min) 

Weld 
layer

0.2 1.0~1.6 10  0.1 

10-15 

0.4 1.0~1.6 20  0.12  15-20 

2.5  1 

0.6 1.0~1.6 20  0.25  15-30 

2.5  1 

1.0 1.0~1.6 25  0.50  25-50 

1.6 1.0~1.6 30  0.75  50-70 

2.4 1.6~2.4 35  0.75  65-95 

3.0 1.6~2.4 45  1.10  90-120 

1-2 

 

Table 3.2 

 

Summary of Contents for STICK 200

Page 1: ...rocess Stick SMAW TIG GTAW Arc Welding Power Source Date of purchase ________________ Machine Number ________________ Where purchased ________________ www weldking com STICK 200 OWNER S MANUAL ISO9001...

Page 2: ...g power source and specifications 7 2 2 Connection diagram 8 2 3 Install procedure 10 2 4 Electric service guide 11 SECTION 3 OPERATION 12 3 1 Front panel Layout 12 3 2 Overheat Malfunction light 16 3...

Page 3: ...sence de l un de ces symboles prendre garde et suivre lesinstructions aff rentes pour viter tout risque Les instructions enmati re de s curit indiqu es ci dessous ne constituent qu un sommaire des ins...

Page 4: ...de source lectrique courant lectrique dans les zones humides dans les endroits confin s ou l o on risque de tomber y Se servir d une source lectrique courant lectrique UNIQUEMENT si le proc d de soud...

Page 5: ...y Do not overload building wiring be sure power supply system is properly sized rated and protected to handle this unit y Ne pas placer l appareil sur au dessus ou proximit de surfaces inflammables y...

Page 6: ...ouder une bouteille pressuris e risque d explosion y Utiliser seulement des bouteilles de gaz protecteur r gulateurs tuyaux et raccords convenables pour cette application sp cifique les maintenir ains...

Page 7: ...y If notified by the FCC about interference stop using the equipment at once y Have the installation regularly checked and maintained y Keep high frequency source doors and panels tightly shut keep sp...

Page 8: ...e cables to one side and away from the operator 3 Do not coil or drape cables around your body 4 Keep welding power source and cables as far away from operator as practical 5 Connect work clamp to wor...

Page 9: ...CK 200 Power supply 208 230V 60Hz Phase 1 Rated input KVA 6 3 Open circuit voltage V 70 Amperage range A 20 200 Welding Voltage V 20 28 Rated Duty cycle 60 Rated welding current A 200 Dimension H x W...

Page 10: ...Page 8 2 2 Connection diagram To main power Figure 2 1 Arc welding connection diagram Power cord Electrode holder Work piece Earth clamp Foot pad or remote controller Power cord...

Page 11: ...n outdoors Avoid transport in invert or side position 2 3 2 Connect torch earth cable according to connection diagram Insert Electrode holder earth clamp quick connector into receptacle and turn 90 cl...

Page 12: ...DE SOUDAGE L ALIMENTATION DOIT TRE CONFORME AUX CODES D LECTRICIT PERTINENTS Input voltage V 208 230 Frequency Hz 60 60 Input Amperes at rated output A 28 30 Max recommended standard fuse Rating in A...

Page 13: ...Page 11 REMOTE POWER OVER HEAT 1 4 3 5 2 6 SECTION 3 OPERATION 3 1 Front panel Layout Figure 3 1...

Page 14: ...on indicator Turn red when line voltage exceed limit Turn yell when internal temperature too high 3 Remote control receptacle 4 Electrode holder receptacle 5 Earth lead terminal 6 Welding current adju...

Page 15: ...tart Green to constant red IGBT model over current protection Restart power source will overheat light will turn green If restart can not solve the problem please contact service agency 3 3 Remote con...

Page 16: ...is gas leaking 3 4 6 Touch tungsten electrode to workpiece at weld start point Hold electrode to Workpiece for 1 2 seconds and then scratch electrode to workpiece Arc is formed when electrode is lift...

Page 17: ...ode end diameter mm Welding current A Max argon flow rate L min Weld layer 0 2 1 0 1 6 10 0 1 10 15 2 1 0 4 1 0 1 6 20 0 12 15 20 2 5 1 0 6 1 0 1 6 20 0 25 15 30 2 5 1 1 0 1 0 1 6 25 0 50 25 50 3 1 1...

Page 18: ...perature too high Use rated duty circle Shut off power source until cool down Red Flashing slow Input voltage is too low Lack on phase in line power Use rated input voltage Check th e input power and...

Page 19: ...size Wrong electrode holder size Choose the right size electrode holder Poor contact between welding or earth cable and receptacle at machine Clean and tighten all weld connections 4 Erratic or impro...

Page 20: ...o high Reduce pressure Control circuit failure Check repair replace circuit board Welding cable size or type is not proper See table 2 3 Electrode selection is not proper See Table 3 2 the work piece...

Page 21: ...ight all gas fitting 7 Tungsten electrode oxidizing not bright after welding Gas pressure inadequate Increase gas pressure Rectifier short circuit Check and replace Main transformer short circuit Chec...

Page 22: ...e is connected firmly and properly if it is broken and cause bad insulation Blow out with dry clean pressure air or vacuum inside the machine Check the electric connection of input output bar to avoid...

Page 23: ...h off the welder during welding 5 1 8 Welding machine should not work in a flammable and toxic environment avoid moisture rain and do not directly expose to sun 5 1 9 Periodically maintain the machine...

Page 24: ...igure 6 1 1 2 3 3 2 1 D C B A KK 18V 18V FAN MOTORAC 2A FU2 CN13 CN11 KB YM1 IGBT1 Q Q C1 BR C7 DG C5 R1 YM4 ZD1 ZD3 ZD4 ZD2 R5 R6 18V 18V 20V 20V CN6 1 2 3 4 5 4 5 6 12V REMOTE REC R3 R4 1 2 3 1 2 3...

Page 25: ...OSTAT PROTECTION POWER WELDINGCURRENT CN5 CT RP1 ARC FORCE RP2 CN2 CN10 CN9 CN1 C12 C13 C10 C11 R7 R8 R15 R16 C14 C15 D2 D3 YM5 YM6 CONTROLPCB LONGARC SHORTARC CN3 CN12 1 2 3 4 5 6 1 2 3 4 5 1 2 3 4 1...

Page 26: ...tance 2 11 0303056 Reactance 1 12 1276043 Rectifier board 1 13 2731094 Radiator 15 1 14 0117009 Resistance 1 15 2731093 Radiator 14 1 16 2601029 Fan 1 17 0905009 Thermostat 2 18 1606014 Control transf...

Page 27: ...Page 25 Figure 7 1 REMOTE 200 A A...

Page 28: ...Page 26 Figure 7 2 INPUT AC 220V GND...

Page 29: ...Page 27 NOTES WELDKING TIG 200P...

Page 30: ...NTENDED FOR PURCHASE AND USE BY COMMERCIAL INDUSTRIAL USERS AND PERSONS TRAINED AND EXPERIENCED IN THE USE AND MAINTENANCE OF WELDING EQUIPMENT In the event of a warranty claim covered by this warrant...

Page 31: ...gary Kristian Electric Ltd 4215 64 Avenue S E T2C 2C8 Tel 1 403 292 9111 Edmonton Kristian Electric Ltd 14236 121A Avenue T5S 4L2 Tel 1 780 444 6116 Camrose A 1 Auto Electric 4327 41st street T4V 2P7...

Page 32: ...MALO WELDING PRODUCTS LTD Bay 6 5710 Barlow Trail SE Calgary Alberta Canada T2C 1Z9 Tel 1 403 203 9118 Fax 1 403 203 3666 www malowelding com Printed August 2 2006...

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