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OM-254 691 Page 2

1-3. Proposition 65 Warnings

Welding or cutting equipment produces fumes or gases

which contain chemicals known to the State of California to

cause birth defects and, in some cases, cancer. (California

Health & Safety Code Section 25249.5 et seq.)

This product contains chemicals, including lead, known to

the state of California to cause cancer, birth defects, or other

reproductive harm. 

Wash hands after use.

This product contains or produces a chemical known to the

State of California to cause cancer or birth defects (or other

reproductive harm). (California Health & Safety Code Section

25249.5 et seq.)

1-4. Principal Safety Standards

Safety in Welding, Cutting, and Allied Processes,

 ANSI Standard Z49.1,

is available as a free download from the American Welding Society at

http://www.aws.org or purchased from Global Engineering Documents

(phone: 1-877-413-5184, website: www.global.ihs.com).

Safe Practice For Occupational And Educational Eye And Face Protec-

tion,

 ANSI Standard Z87.1, from American National Standards Institute,

25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, web-

site: www.ansi.org).

Safe Practices for the Preparation of Containers and Piping for Welding

and Cutting,

 American Welding Society Standard AWS F4.1, from Glob-

al Engineering Documents (phone: 1-877-413-5184, website: www.glo-

bal.ihs.com).

Safe Practices for Welding and Cutting Containers that have Held Com-

bustibles,

 American Welding Society Standard AWS A6.0, from Global

Engineering Documents (phone: 1-877-413-5184,

website: www.global.ihs.com).

National Electrical Code,

 NFPA Standard 70, from National Fire Protec-

tion Association, Quincy, MA 02269 (phone: 1-800-344-3555, website:

www.nfpa.org and www. sparky.org).

Safe Handling of Compressed Gases in Cylinders,

 CGA Pamphlet P-1,

from Compressed Gas Association, 14501 George Carter Way, Suite

103, Chantilly, VA 20151 (phone: 703-788-2700, website:

www.cganet.com).

Safety in Welding, Cutting, and Allied Processes,

 CSA Standard

W117.2, from Canadian Standards Association, Standards Sales, 5060

Spectrum Way, Suite 100, Ontario, Canada L4W 5NS (phone:

800-463-6727, website: www.csa-international.org).

Safe Practice For Occupational And Educational Eye And Face Protec-

tion,

 ANSI Standard Z87.1, from American National Standards Institute,

25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, web-

site: www.ansi.org).

Standard for Fire Prevention During Welding, Cutting, and Other Hot

Work,

 NFPA Standard 51B, from National Fire Protection Association,

Quincy, MA 02269 (phone: 1-800-344-3555, website: www.nfpa.org.
OSHA, Occupational Safety and Health Standards for General Indus-

try, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q,

and Part 1926, Subpart J, from U.S. Government Printing Office, Super-

intendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954

(phone: 1-866-512-1800) (there are 10 OSHA Regional Offices—

phone for Region 5, Chicago, is 312-353-2220, website:

www.osha.gov).

1-5. EMF Information

Electric current flowing through any conductor causes localized electric

and magnetic fields (EMF). Welding current creates an EMF field

around the welding circuit and welding equipment. EMF fields may inter-

fere with some medical implants, e.g. pacemakers. Protective meas-

ures for persons wearing medical implants have to be taken. For ex-

ample, restrict access for passers

by or conduct individual risk assess-

ment for welders. All welders should use the following procedures in or-

der to minimize exposure to EMF fields from the welding circuit:

1. Keep cables close together by twisting or taping them, or using a

cable cover.

2. Do not place your body between welding cables. Arrange cables

to one side and away from the operator.

3. Do not coil or drape cables around your body.

4. Keep head and trunk as far away from the equipment in the

welding circuit as possible.

5. Connect work clamp to workpiece as close to the weld as

possible.

6. Do not work next to, sit or lean on the welding power source.

7. Do not weld whilst carrying the welding power source or wire

feeder.

About Implanted Medical Devices:

Implanted Medical Device wearers should consult their doctor and the

device manufacturer before performing or going near arc welding,  spot

welding, gouging, plasma arc cutting, or induction heating operations.

If cleared by your doctor, then following the above procedures is recom-

mended.

Summary of Contents for WP-280-12-RM

Page 1: ...12RMD50 WP28025RMD50 Hand Held Water Cooled TIG GTAW Torches Torches manuelles TIG refroidies par eau Antorchas manuales enfriadas por agua para TIG GTAW File TIG GTAW Owner s Manual Manuel de L utili...

Page 2: ...ENANCE TROUBLESHOOTING 7 4 1 Routine Maintenance 7 4 2 Gas And Or Water Hose Maintenance 7 4 3 Troubleshooting 8 SECTION 5 SELECTING AND PREPARING A TUNGSTEN FOR DC OR AC WELDING WITH INVERTER MACHINE...

Page 3: ...ication Product Stock Number Torch Package 12 5 3 8m Braided WP 280 12 RM Torch Package 25 7 6m Braided WP 280 25 RM Torch Package 12 5 3 8m Braided 50mm WP28012RMD50 Torch Package 25 7 6m Braided 50m...

Page 4: ......

Page 5: ...parts Keep all covers and handle securely in place ELECTRIC SHOCK can kill Arc rays from the welding process produce intense visible and invisible ultraviolet and infrared rays that can burn eyes and...

Page 6: ...4W 5NS phone 800 463 6727 website www csa international org Safe Practice For Occupational And Educational Eye And Face Protec tion ANSI Standard Z87 1 from American National Standards Institute 25 We...

Page 7: ...in Flow Rate 25 GPM Min And Max Inlet Pressure 379 MPa 55 psi Min 482 MPa 70 psi Max Min Cooling Power 2620 W Max rating based on 25 C 77 F environment at maximum handle temperature rise of 30 C 86 F...

Page 8: ...ptional Assembling Torch Body Keep connections tight Replace cup heat shield and backcap as needed 17 Tungsten Electrode See Sec tion 6 Installing Tungsten To adjust tungsten position loosen backcap 1...

Page 9: ...r 7 Coolant Hose Customer Supplied Obtain correct length with 5 8 18 left hand fittings 8 Coolant Out Of Torch Power Cable Red Connect coolant out of torch power cable to power cable adapter and conne...

Page 10: ...aper to clean weld joint area 11 Welding Power Source 12 Foot Control Tools Needed 5 8 7 8 1 1 8 in 2 3 1 10 5 6 8 11 4 7 9 12 C Connecting Torch To A Syncrowave 250 DX Or 350 LX w Integrated Cooler 8...

Page 11: ...ecessary Gas Hose For Cracks Leaks Wear If Necessary Water Hose If Applic able For Cracks Leaks Wear If Necessary Back Cap O Ring If Necessary Power Gas And Water Cable Connections To En sure They Are...

Page 12: ...w time Increase gas flow rate Check manufacture s recommendations Check and tighten all gas fittings Check gas valve and flow meter regulator Select proper size and type tungsten Properly prepare tung...

Page 13: ...recommendations Check and tighten gas fittings Make sure base material and filler material is clean and free of contaminates Check for impurities and moisture in gas lines Purge if necessary If torch...

Page 14: ...11 to 35 CFH cubic feet per hour Figures listed are a guide and are a composite of recommendations from American Welding Society AWS and electrode manufacturers 5 2 Preparing Tungsten Electrode For DC...

Page 15: ...mentally safe way Wear proper face hand and body protection Keep flam mables away 1 Workpiece Make sure workpiece is clean before welding 2 Work Clamp Place as close to the weld as possible 3 Torch 4...

Page 16: ...ch to front of pool Repeat process 75 75 Welding direction Form pool Tilt torch Add filler metal Move torch to front of pool Repeat process Remove rod Welding direction 15 6 3 Positioning Torch Tungst...

Page 17: ...OM 254 691 Page 13 Notes...

Page 18: ...OM 254 691 Page 14 SECTION 7 PARTS LIST WC0175 A 16 17 2 1 3 4 6 7 8 9 10 11 12 13 14 15 18 19 20 21 22 23 24 25 26 27 28 29 5 Figure 7 1 Complete Torch Assembly...

Page 19: ...lava long 3XL 1 1 1 1 6 796F75 NOZZLE lava long 4XL 1 1 1 1 6 796F76 NOZZLE lava long 5XL 1 1 1 1 6 796F77 NOZZLE lava long 6XL 1 1 1 1 7 53N58 NOZZLE small alumina 4 1 1 1 1 7 53N59 NOZZLE small alum...

Page 20: ...14 ft 4 2 m Braided 1 1 21WP 280 25W HOSE water 26 5 ft 8 0 m Braided 1 1 22WP 280 12G HOSE gas 13 25 ft 4 0 m Braided 1 1 22WP 280 25G HOSE gas 25 75 ft 7 8 m Braided 1 23WP 280 12PC CABLE power 12 5...

Page 21: ...ENGLISH Notes...

Page 22: ...ENGLISH Notes...

Page 23: ...ENGLISH Notes...

Page 24: ...ord File a claim for loss or damage during shipment For assistance in filing or settling claims contact your distributor and or equipment manufacturer s Transportation Department Contact your Distribu...

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