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OM-254691 Page 1

SECTION 1 

SAFETY PRECAUTIONS FOR GTAW

TORCHES 

 READ BEFORE USING

WC000038 

 2011-10

Protect yourself and others from injury —

 

read, follow, and save these important safety precautions and operating instructions.

1-1. Symbol Usage

DANGER! 

 Indicates a hazardous situation which, if

not avoided, will result in death or serious injury. The

possible hazards are shown in the adjoining symbols

or explained in the text.
Indicates a hazardous situation which, if not avoided,

could result in death or serious injury. The possible

hazards are shown in the adjoining symbols or ex-

plained in the text.

NOTICE

 

 Indicates statements not related to personal injury.

Indicates special instructions.

This group of symbols means Warning! Watch Out! ELECTRIC

SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult sym-

bols and related instructions below for necessary actions to avoid the

hazards.

1-2. Arc Welding Hazards

The symbols shown below are used throughout this manual

to call attention to and identify possible hazards. When you

see the symbol, watch out, and follow the related instructions

to avoid the hazard. The safety information given below is

only a summary of the more complete safety information

found in the welding power source Owner’s Manual. Read

and follow all Safety Standards.

Only qualified persons should install, operate, maintain, and

repair this unit.

During operation, keep everybody, especially children, away.

Always wear dry insulating gloves.

Insulate yourself from work and ground.

Do not touch live electrode or electrical parts.

Before welding, verify torch head is firmly attached to the torch

body.

Do not wrap torch hoses and power cable together with tape or

plastic wire ties. Wrapping restricts water flow which may cause

power cable to overheat and torch hose to burst.

Repair or replace worn, damaged, or cracked torch or cable

insulation.

Turn off welding power source before changing tungsten elec-

trode or torch parts.

Keep all covers and handle securely in place.

ELECTRIC SHOCK can kill.

Arc rays from the welding process produce intense

visible and invisible (ultraviolet and infrared) rays

that can burn eyes and skin. Sparks fly off from the

weld.

Wear an approved welding helmet fitted with a proper shade of

filter lenses to protect your face and eyes from arc rays and

sparks when welding or watching (see ANSI Z49.1 and Z87.1

listed in Safety Standards).

Wear approved safety glasses with side shields under your

helmet.

Use protective screens or barriers to protect others from flash,

glare and sparks; warn others not to watch the arc.

Wear protective clothing made from durable, flame-resistant

material (leather, heavy cotton, or wool) and foot protection.

ARC RAYS can burn eyes and skin.

Keep your head out of the fumes.

Ventilate area, or use breathing device.

Read Material Safety Data Sheets (MSDSs) and manufacturer’s

instructions for material used.

FUMES AND GASES can be hazardous.

BUILDUP OF GAS can injure or kill.

Shut off compressed gas supply when not in

use.

Always ventilate confined spaces or use ap-

proved air-supplied respirator.

Do not weld near flammable material.

Do not weld on containers that have held com-

bustibles, or on closed containers such as tanks, drums, or pipes

unless they are properly prepared according to AWS F4.1 and

AWS A6.0 (see Safety Standards).

Watch for fire; keep extinguisher nearby.

WELDING can cause fire or explosion.

HOT PARTS can burn.

Allow torch to cool before touching.

Do not touch hot metal.

Protect hot metal from contact by others.

NOISE can damage hearing.

Check for noise level limits exceeding those

specified by OSHA.

Use approved ear plugs or ear muffs if noise level is high.

Warn others nearby about noise hazard.

READ INSTRUCTIONS.

Read and follow all labels and the Owner’s

Manual carefully before installing, operating,

or servicing unit. Read the safety information

at the beginning of the manual and in each

section.

Use only genuine replacement parts from the manufacturer.

Perform maintenance and service according to the Owner’s

Manuals, industry standards, and national, state, and local

codes.

Summary of Contents for WP-280-12-RM

Page 1: ...12RMD50 WP28025RMD50 Hand Held Water Cooled TIG GTAW Torches Torches manuelles TIG refroidies par eau Antorchas manuales enfriadas por agua para TIG GTAW File TIG GTAW Owner s Manual Manuel de L utili...

Page 2: ...ENANCE TROUBLESHOOTING 7 4 1 Routine Maintenance 7 4 2 Gas And Or Water Hose Maintenance 7 4 3 Troubleshooting 8 SECTION 5 SELECTING AND PREPARING A TUNGSTEN FOR DC OR AC WELDING WITH INVERTER MACHINE...

Page 3: ...ication Product Stock Number Torch Package 12 5 3 8m Braided WP 280 12 RM Torch Package 25 7 6m Braided WP 280 25 RM Torch Package 12 5 3 8m Braided 50mm WP28012RMD50 Torch Package 25 7 6m Braided 50m...

Page 4: ......

Page 5: ...parts Keep all covers and handle securely in place ELECTRIC SHOCK can kill Arc rays from the welding process produce intense visible and invisible ultraviolet and infrared rays that can burn eyes and...

Page 6: ...4W 5NS phone 800 463 6727 website www csa international org Safe Practice For Occupational And Educational Eye And Face Protec tion ANSI Standard Z87 1 from American National Standards Institute 25 We...

Page 7: ...in Flow Rate 25 GPM Min And Max Inlet Pressure 379 MPa 55 psi Min 482 MPa 70 psi Max Min Cooling Power 2620 W Max rating based on 25 C 77 F environment at maximum handle temperature rise of 30 C 86 F...

Page 8: ...ptional Assembling Torch Body Keep connections tight Replace cup heat shield and backcap as needed 17 Tungsten Electrode See Sec tion 6 Installing Tungsten To adjust tungsten position loosen backcap 1...

Page 9: ...r 7 Coolant Hose Customer Supplied Obtain correct length with 5 8 18 left hand fittings 8 Coolant Out Of Torch Power Cable Red Connect coolant out of torch power cable to power cable adapter and conne...

Page 10: ...aper to clean weld joint area 11 Welding Power Source 12 Foot Control Tools Needed 5 8 7 8 1 1 8 in 2 3 1 10 5 6 8 11 4 7 9 12 C Connecting Torch To A Syncrowave 250 DX Or 350 LX w Integrated Cooler 8...

Page 11: ...ecessary Gas Hose For Cracks Leaks Wear If Necessary Water Hose If Applic able For Cracks Leaks Wear If Necessary Back Cap O Ring If Necessary Power Gas And Water Cable Connections To En sure They Are...

Page 12: ...w time Increase gas flow rate Check manufacture s recommendations Check and tighten all gas fittings Check gas valve and flow meter regulator Select proper size and type tungsten Properly prepare tung...

Page 13: ...recommendations Check and tighten gas fittings Make sure base material and filler material is clean and free of contaminates Check for impurities and moisture in gas lines Purge if necessary If torch...

Page 14: ...11 to 35 CFH cubic feet per hour Figures listed are a guide and are a composite of recommendations from American Welding Society AWS and electrode manufacturers 5 2 Preparing Tungsten Electrode For DC...

Page 15: ...mentally safe way Wear proper face hand and body protection Keep flam mables away 1 Workpiece Make sure workpiece is clean before welding 2 Work Clamp Place as close to the weld as possible 3 Torch 4...

Page 16: ...ch to front of pool Repeat process 75 75 Welding direction Form pool Tilt torch Add filler metal Move torch to front of pool Repeat process Remove rod Welding direction 15 6 3 Positioning Torch Tungst...

Page 17: ...OM 254 691 Page 13 Notes...

Page 18: ...OM 254 691 Page 14 SECTION 7 PARTS LIST WC0175 A 16 17 2 1 3 4 6 7 8 9 10 11 12 13 14 15 18 19 20 21 22 23 24 25 26 27 28 29 5 Figure 7 1 Complete Torch Assembly...

Page 19: ...lava long 3XL 1 1 1 1 6 796F75 NOZZLE lava long 4XL 1 1 1 1 6 796F76 NOZZLE lava long 5XL 1 1 1 1 6 796F77 NOZZLE lava long 6XL 1 1 1 1 7 53N58 NOZZLE small alumina 4 1 1 1 1 7 53N59 NOZZLE small alum...

Page 20: ...14 ft 4 2 m Braided 1 1 21WP 280 25W HOSE water 26 5 ft 8 0 m Braided 1 1 22WP 280 12G HOSE gas 13 25 ft 4 0 m Braided 1 1 22WP 280 25G HOSE gas 25 75 ft 7 8 m Braided 1 23WP 280 12PC CABLE power 12 5...

Page 21: ...ENGLISH Notes...

Page 22: ...ENGLISH Notes...

Page 23: ...ENGLISH Notes...

Page 24: ...ord File a claim for loss or damage during shipment For assistance in filing or settling claims contact your distributor and or equipment manufacturer s Transportation Department Contact your Distribu...

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