Welbilt CLEVELAND MKGL-100-T Table Of Contentsstatement Of Responsibilities Download Page 48

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GEARBOX ASSEMBLY

ITEM NO.

PART NO. DESCRIPTION

QTY.

KE54644

TILT SHAFT, MANUAL TILT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE52836-2

TILT SHAFT, POWER TILT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE50315

WORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

FA95005

TENSION PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE52193-1

THRUST BEARING SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

KE52192

THRUST WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

KE52191

ROLLER BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

FA30088

WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

FA95008

JAM NUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

KE54642-1

LID FOR GEARBOX, 40 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . .1

KE54642-2

LID FOR GEARBOX, 60 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . .1

KE54642-3

LID FOR GEARBOX, 80 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . .1

10.

FA95062

PAN HD. PHILLIPS SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

11.

KE00508

HANDWHEEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

12.

FA19505

HANDWHEEL ALLEN SCREW, HEX SOCKET . . . . . . . . . . . . . . . . . . . . . . .1

13.

KE51730

TILT SHAFT BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

14.

FA19177

HEX SOCKET SET SCREW 5/16-24 X 1" . . . . . . . . . . . . . . . . . . . . . . . . . . .1

15.

FA20047

JAM NUT 5/16-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

16.

KE003209-11

Complete Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE603208-4

Momentary Switch Activator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE603208-7

Contact Section Holder, Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE603208-9

Contact Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

19.

KE50580

WATER RESISTANT BOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

20.

FA05002-34

"O" RING, CIRCUIT BREAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

21.

KE50579-1

CIRCUIT BREAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

22.

KE51007

MICRO SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

FA10139

MACHINE SCREW #6-32 X 1" LG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

KE50498

MICRO SWITCH INSULATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

FA32004

TOOTH LOCK WASHER #6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

23.

KE50582

CPLG. ONTARIO BELTING #G-100 5/8 BORE . . . . . . . . . . . . . . . . . . . . . .2

24.

FA95055-6

SQUARE KEY 3/16 X 3/16 X 1" LG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

25.

KE50583

RUBBER INSERT, ONTARIO BELTING "BUNA N" . . . . . . . . . . . . . . . . . . . .1

26.

KE52832-1

MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

27.

FA10487

HEX HD SCREW 1/4-20 X 1" LG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

28.

FA31008

SPLIT LOCKWASHER 1/4" DIA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

29.

FA20026

HEX NUT 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

30.

KE517112

LEFT HAND BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

31.

KE517111

RIGHT HAND BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

32.

KE51886

GREASE NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

33.

KE001234-1

MICRO SWITCH TRIGGER/SEGMENT GEAR WELDMENT . . . . . . . . . . . . .1

34.

FA10772

SOCKET HD. CAP SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

35.

FA20030

HEX NUT 3/8-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

36.

FA95007-4

RETAINING RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

37.

FA95055-1

SQUARE KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

38.

FA19201

HEX SOCKET SET SCREW 3/8-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

39.

KE50581

BRIDGE RECTIFIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

40.

KE52246

BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

41.

KE50753-10

RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

42.

KE50473

GROUND LUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Summary of Contents for CLEVELAND MKGL-100-T

Page 1: ...roperty damage injury or death Installation Operation Maintenance Parts Service This manual is updated as new information and models are released Visit our website for the latest manual Gas Vertical M...

Page 2: ...former aux mesures de s curit normalis es de l industrie y compris mais sans s y limiter les r glementations de l OSHA les proc dures de d branchement verrouillage tiquetage relatives tous les service...

Page 3: ...ales sont r duites ou des personnes d nu es d exp rience ou de connaissance sauf si elles ont pu b n ficier par l interm diaire d une personne responsable de leur s curit d une surveillance ou d instr...

Page 4: ...eration Inspectez l unit tous les jours pour son bon fonctionnement Inspeccione diariamente el funcionamiento correcto de la unidad WARNING AVERTISSEMENT ADVERTENCIA Have a qualified service technicia...

Page 5: ...ite down the model and serial of the unit onto the front of this manual 7 Lift kettle off skid and move kettle to its installation location 8 Discard packaging material according to local and or state...

Page 6: ...MOVING UNIT 1 While still on skid move unit as close to final installation position as possible 2 Prepare unit for lifting as shown in diagram 3 Lift gently with a forklift or jacks and remove skid 4...

Page 7: ...nce with local codes and or the National Electric Code ANSI NFPA No 70 1981 USA or the Canadian Electric Code CSA Standard C22 1 Canada A separate fused disconnect switch must be supplied and installe...

Page 8: ...he green light will cycle ON and OFF indicating the burner is cycling ON and OFF to maintain temperature 9 Check carbon monoxide is less than 0 08 percent in an air free sample of the flue gases See F...

Page 9: ...e can be raised or lowered with this switch 4 MIXER SPEED CONTROL Controls speed of agitators and mixer bridge lift 5 EMERGENCY STOP BUTTON Stops hydraulic system agitators and mixer bridge lift 6 HEA...

Page 10: ...WATER VALVE Turns on cold water 22 PRESSURE RELIEF VALVE NOT SHOWN This valve is used to vent the kettle and in the unlikely event there is an excess steam build up in the jacket this valve opens aut...

Page 11: ...hes in the product for accurate readings Safety As a safety precaution the MIXER SPEED CONTROL must first be turned to zero before unit will start to mix Always remember like a cooking pot the kettles...

Page 12: ...ixing 1 Turn MIX LIFT SWITCH to mix icon B 2 Turn MIXER SPEED CONTROL SWITCH to 0 and slowly adjust to desired speed 3 Adjust SECONDARY SPEED CONTROL KNOB to desired speed Tilting Kettle 1 Raise MIXER...

Page 13: ...ater and mild detergent solution c Remove food deposits using a nylon brush d Rinse with fresh water e Leave valve open when unit is not in use 10 If the unit is equipped with an Air Valve clean as fo...

Page 14: ...ket G around top cover is in good condition 3 Tilt hand H wheel is tight 4 Grease bearings on both trunnions 5 Check for play in gears adjust if required 6 Fasteners securing panels are in place and t...

Page 15: ...l is not cracked or split Replace seal screws missing or worn nylon anchor nuts Leave cover off 3 Remove the kettle bottom cover and check that the seal is not cracked or split Leave cover off 4 For u...

Page 16: ...rmer 9 Water Level Probe 16 High Limit Tube 10 Thermistor 15 SSK Controller 18 Relay 16 High Limit 19 Air Switch 10 9 8 7 6 5 4 1 2 3 1 Green Light 2 Red Light 3 ON OFF Switch 4 Potentiometer 5 Kettle...

Page 17: ...th the high limit 16 temporarily bypassed is power at the blower 8 No Replace the high limit 16 Yes Replace the wire to the blower 8 No Is there power to the ignition Is there 24 VAC at the secondary...

Page 18: ...ontroller 15 Yes Replace the potentiometer 4 No Does the kettle heat at all Yes See Problem Kettle won t heat No Is the blower turning 8 Replace the high limit 16 Is there voltage to the blower 8 No Y...

Page 19: ...0 000 ohms 10 at room temperature Yes Replace the thermister 10 No Is the resistance of the potentiometer 4 50 000 ohms at the low setting and 0 ohms at high Yes Replace the controller Replace the pot...

Page 20: ...l wire Probe properly attached Probe bypassed by B grounding the connecting wire LOW WATER LEVEL PROBE 1 3 2 265 260 270 F MAXIMUM KETTLE TEMPERATURE GAS KETTLE AIR SWITCH WARNING Use of gloves and ey...

Page 21: ...be 4 down the center of the flue and take one sample each of Carbon Dioxide CO2 and Carbon Monoxide CO and record results With results obtained for CO2 use chart to determine dilution factor for gas t...

Page 22: ...se while the kettle is in an upright position the water level has reached a critically low level The low water protection control has automatically shut off the gas burner The following procedure must...

Page 23: ...ace 11 Refer to chart below to determine the required volume of water 12 In a separate container mix water with the required rust inhibitor 13 Fill jacket via the street elbow with the mixture 14 Remo...

Page 24: ...3 5 1 KGL 40 TSH 190000 Propane 3 5 1 KGL 40 F to 60 F KGL 40 SH to 60 SH NOTE Use thread sealant compatible with propane gas on all threaded piping connections 1 Disconnect electrical connection 2 S...

Page 25: ...ricate the following parts every three months to insure smooth operation and reduce wear MIXER BRIDGE HOUSING There are two grease nipples on the mixer bridge swivel housing which are accessed by remo...

Page 26: ...See Above WIRING DIAGRAM consult factory for other wiring configurations...

Page 27: ...r bridge Raise bridge B Mix Lift 3 Way Solenoid Valve Flow Control Valve Flow Control Valve Hydraulic Cylinder single acting Filter Relief Valve set at 1000 psi Check Valve Pressure Gauge C Blocking V...

Page 28: ...y Fuses KE003844 ITEM PART DESCRIPTION QTY NO NO A KE50343 12 Fuse Mounting 1 Plate B KE51139 1 Fuse Holder 3 C KE52936 21 Fuse 20A 600V 3 KLDR20 Slow Blow D FA15018 3 8 32x1 4 Phil 4 Pan Head Screw A...

Page 29: ...4 KE51925 Pin Secondary Agitator 1 46 FA19506 Set Screw Secondary Agitator 1 47 FA19507 Set Screw Scraper Arm 1 48 KE00935 Secondary Agitator 40 gal includes 44 1 KE00936 Secondary Agitator 60 gal inc...

Page 30: ...18 1 FI05072 BULKHEAD 90 UNION ELBOW 19 1 KE52222 1 METAL GEAR 3 4 BORE 20 1 KE52224 PLASTIC GEAR COUPLING 21 1 KE00698 PUMP MTG PEDESTAL 22 1 KE52222 2 METAL GEAR 1 1 8 BORE 23 4 FA11509 2 HEX HEAD...

Page 31: ...E RELIEF VALVE 1 24 FI05054 MALE BRANCH TEE FITTING 1 25 FI05069 STREET TEE 1 26 FI05034 STRAIGHT THREAD ADAPTER 2 27 FI05030 1 ELBOW 3 8 1 1 4 90 DEG 1 50 0 100 150 200 250 300 350 400 40 50 60 0 10...

Page 32: ...CONTACT CONTACT PART NUMBER KE603208 1 KE603208 2 KE603208 3 KE603208 4 KE603208 5 KE603208 6 KE603208 7 KE603208 8 KE603208 9 OF 2 3 2 3 3 POSTITIONS maintained maintained spring spring spring flush...

Page 33: ...838 2 KE53838 3 KE52055 25 24 KE52055 KE53838 2 THERMAL OVERLOAD HEATER TRANSFORMER TRANSFORMER THERMAL OVERLOAD HEATER THERMAL OVERLOAD HEATER TRANSFORMER 250VA 3 1 2 1 1 3 DESCRIPTION 30 KE00888R CO...

Page 34: ...1 Nut 3 9 KE52280 Weather Strip 76 long 1 10 KE01820 Ambient Heater Assembly 1 11 SK50370 1 Terminal Block 2 Section 1 SK50370 2 Terminal Block 45 2 SK50370 3 Terminal Block 90 2 12 KE54402 Mounting B...

Page 35: ...03209 3 Switch Assembly On Off On Maintained 6 KE003209 4 Switch Assembly On Off Maintained single kettle 1 twin kettle 2 7 KE003209 5 Switch Assembly On Off ON Maintained 1 8 KE003209 11 Switch Assem...

Page 36: ...ree 1 11 KE51861 Gallon Meter 1 KE51860 Litre Meter 12 FI00062 Elbow 90 Degree 1 13 KE52173 1 2 1 D Hot Water Wash up Hose 1 14 FI05220 3 Hose Clamp 2 15 FI00179 Tee 1 16 FI05074 Nipple 2 KE600362 Nip...

Page 37: ...36 SEE ABOVE COMPONENT PLATE ASSEMBLY POWER TILT KETTLES KE02185 C...

Page 38: ...VALVE 3 ITEM NO PART NO DESCRIPTION QTY 1 7 KE52286 Butterfly Valve includes housing 1 1 FA11224 Bolt 5 16 18x1 S S 6 2 FA21024 Nut 5 16 18 6 3 SE50433 1 Seat 1 4 SE50434 1 Stem 1 5 SE50435 1 Locking...

Page 39: ...38 BUILT PRIOR TO MAY 2014 AIR SOLENOID ASSEMBLY FOR FPVA 3 CONSULT FACTORY CONSULT FACTORY AIR SOLENOID ASSEMBLY FOR FPVA 3 KE02340 C KE02292...

Page 40: ...NTIOMETER WITH ON OFF SWITCH C W ITEM 4 1 4 KE55486 3 L E D GREEN 1 5 KE55486 2 L E D RED 1 6 KE50429 6 PRESSURE GAUGE 1 7 KE603836 BRACKET FOR LED S 1 8 KE95555 10 LABEL 1 9 FA20504 3 NUT 10 24 2 CON...

Page 41: ...004 1 KE53469 4 IGNITION MODULE SEPT 2004 AND AFTER 1 4 KE00458 KETTLE SOLID STATE CONTROL BOX 1 KE50303 BRACKET SOLID STATE CONTROL BOX 1 5 KE50753 7 RELAY 120V 1 KE50753 8 RELAY 240V 1 6 KE55069 6 S...

Page 42: ...BACK WRAP COVER GASKET KETTLE TOP FRONT LEFT SIDE RIGHT SIDE BACK MKGL 40 T KE01479 X KE53483 4 KE54253 X KE01432 X KE02186 1 MKGL 60 T KE01479 1 KE53483 5 KE54253 1 KE01432 1 KE02186 2 MKGL 80 T KE01...

Page 43: ...0 1 FOR CE KETTLES INCLUDES 2 6 1 2 FI05049 MALE CONNECTOR 1 2 PIPE 1 4 TUBE 1 3 KE600812 1 STREET ELBOW 90 1 2 BRASS 2 4 KE600814 1 TEE 1 2 FPT BRASS 1 SAFETY VALVES 5 KE54941 5 SAFETY VALVE 50 PSI 1...

Page 44: ...ASSEMBLY 1 16 37 17 18 19 20 21 39 31 32 33 34 22 23 24 8 9 10 2 3 30 35 29 4 5 6 4 7 11 13 14 12 15 43 38 25 25 26 27 22 28 29 28 30 Stationary Models Tilting Models 34 40 41 42 for units built prior...

Page 45: ...UP TO 4000 40 GALLON KETTLES 1 KE53403 9 PROPANE GAS 2000 UP TO 4000 40 GALLON KETTLES 1 KE53403 10 NATURAL GAS 2000 UP TO 4000 60 100 GALLON KETTLES 1 KE53403 11 PROPANE GAS 2000 TO 4000 60 100 GALL...

Page 46: ...CIAL NIPPLE 40 GALLON KETTLES 1 KE53515 3 SPECIAL NIPPLE 60 GALLON KETTLES 1 KE53515 4 SPECIAL NIPPLE 80 GALLON KETTLES 1 6 KE55240R GAS VALVE 1 7 F01518 1 GAS SHUT OFF VALVE 3 4 CE 1 7 F01518 2 GAS S...

Page 47: ...46 GEARBOX ASSEMBLY 41 42 26 27 28 39 4 5 6 5 7 5 6 5 4 8 25 15 14 1 10 2 3 9 11 12 13 16 19 20 21 22 32 30 32 31 24 23 24 23 36 34 33 35 37 38 40...

Page 48: ...Holder Latch 1 KE603208 9 Contact Block 4 19 KE50580 WATER RESISTANT BOOT 1 20 FA05002 34 O RING CIRCUIT BREAKER 1 21 KE50579 1 CIRCUIT BREAKER 1 22 KE51007 MICRO SWITCH 2 FA10139 MACHINE SCREW 6 32 X...

Page 49: ...4 Straight 2 D KE51886 Grease Fitting 1 4 28 Straight 2 15 CONSOLE ITEM NO PART NO DESCRIPTION QTY KE01986 Trunnion Housing includes A B C D 1 A KE52402 Bearing Housing Washer 2 B KE51711 Roller beari...

Page 50: ...itchencare com To learn how Welbilt Foodservice and its leading brands can equip you visit our global web site at www welbilt com then discover the regional or local resources available to you Every n...

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Welbilt CLEVELAND MKGL-100-T, Table Of Contentsstatement Of Responsibilities

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Summary of Contents for CLEVELAND MKGL-100-T

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