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WEISS

High Torque Dreheinheit SW140 R10-2010

27/36

Maintenance

9.2 Maintenance work

9

9.2

Maintenance work

Maintenance includes tasks for the purpose of:

•

Inspection

•

Maintenance

•

Repair

9.3

Inspections

9.3.1

Conducting a six-monthly visual inspection

Conduct a visual inspection for

`

loose bolt or pin connections.

`

damaged to cables and plugs.

9.4

Maintenance

The machine is maintenance free.

9.5

Repair

The operator should not perform any maintenance or repair work on the machine.

Should maintenance or repair work become necessary, the customer service of WEISS
GmbH is to be contacted.

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Summary of Contents for SW140

Page 1: ...Operating manual Mechanical system documentation 980 210018000 EN 07 2011 High Torque Rotary Unit SW140 ...

Page 2: ...gmbh de www weiss gmbh de WEISS GmbH All rights in this document are the copyright of WEISSGmbH This document may not be copied or reproduced in whole or in part without the written permission of WEISS GmbH This document is only intended for the user of the product described and may not be passed on to third parties in particular competitors Revisions Date Revision Chapter Reason 15 10 2010 R10 20...

Page 3: ...on prerequisites 20 5 3 Assemble machine 21 5 4 Installing the safety equipment 21 5 5 Instructions on disposal of packaging material 21 6 Commissioning 22 6 1 Safety during commissioning 22 6 2 Initial commissioning 23 6 3 Recommissioning 23 7 Operation 24 7 1 Safety during operation 24 7 2 Operating the machine 24 7 3 Operating personnel workstations 24 8 Malfunctions 25 8 1 Safety when remedyin...

Page 4: ...High Torque Dreheinheit SW140 R10 2010 4 36 WEISS Illustration index General view of the rotary unit 12 Example of a type plate 14 Installation positions 14 Plug in connections 16 1 2 ...

Page 5: ...with Directive 2006 42 EC and all other Directives governing use has been determined and confirmed Observance of the accompanying documentation and adherence to maintenance regulations are also component parts of correct use 1 3 Incorrect use Any use of the machine above or beyond the directions for correct use is regarded as incorrect and prohibited The machine must not be subjected to loads that...

Page 6: ...intended for the installation into another machine or is to be assembled with other machines to a machine in terms of the directive 2006 42 EC Commissioning is prohibited until it has been established that the machine into which the aforementioned product should be installed satisfies the provisions of the EC Machinery Directive and that a Declaration of Conformity in accordance with EC Machinery ...

Page 7: ...ters should be observed 1 7 1 Explanation of safety instructions in this manual This manual contains instructions which you should observe for your personal safety and to avoid material damage Safety instructions for your personal safety are highlighted by a sign containing a warning triangle and signal word The associated text describes the hazard involved avoidance options and the consequences o...

Page 8: ... of a list The book symbol before a section of text indicates additional applicable docu ments L The information symbol before a section of text marks an additional note or an important tip for use 1 7 3 Figures The figures used are examples There may be differences between the illustrations and the actual delivery 1 7 4 Index of valid pages Pages of this operating manual including the title page ...

Page 9: ...d personal protective clothing is provided for and used by operating mainte nance and repair personnel the operating manual and all other applicable documentation is maintained at all times in legible condition and is accessible at the implementation site of the machine Ensure that all personnel who must execute activities tasks on the machine can access the operating manual at all times only adeq...

Page 10: ...icinity of the machine when tasks are being per formed supplemental to the operating manual the operating instructions as specified in labour protection legislation and work equipment use legislation are complied with the operator or supervisory personnel are informed in the event of malfunction required personal protective clothing is used The following work described in this operating manual sho...

Page 11: ...we have approved The mounting of ancillary equipment must be coordinated with us Injury of persons due to subsequent damage Impermissible modifications Impermissible modifications can lead to subsequent damage with risk of injury Modifica tions on the machine are prohibited Injury of persons due to subsequent damage Electric shock Power and control connections may still conduct electricity after t...

Page 12: ...constructions The existing holes in the base body and different flange shapes allow versatile options of fixing Operator installations can be powered over the shaft The electric connections for the motor rotary encoder and optional holding brake are created with plugs A absolute measuring system is used as a measuring system The measuring system used depends on the order The following parameters o...

Page 13: ...ivery of the machine depends on the order involved Please refer to the ordering information or order characteristics for individual components 3 3 2 Sound level The A weighted emission sound pressure level do not exeed the allowable peak High Torque Rotary Unit SW140 Nominal torque 15 Nm max Torque 36 Nm max speed 600 min Nominal voltage 230 V Nominal current 3 1 A Peak current 7 5 A Holding torqu...

Page 14: ... structures Fig 2 Example of a type plate 3 3 4 Ambient conditions 3 3 5 Installation positions Permissible installation positions for the machine are horizontal and vertical at any angles Fig 3 Installation positions Additional barcode serial number Type Serial Number Motor speed Nominal torque Rotary encoder Year of construction Weight www weiss gmbh de WEISS type motor serial weight motor year ...

Page 15: ... 6x M6x12 6x M6x12 4x 4x 9 9 130 130 h6 h6 116 116 0 1 0 1 116 116 0 1 0 1 Lk Lk 38 38 0 1 0 1 8x M5 8x M5 50 50 LK LK 65 65 0 01 0 01 45 45 45 45 28 28 k6 k6 140 140 50 50 61 5 61 5 Option Option Measurement table Dimensions in mm SW A Sick Stegmann Heidenhain SEK90 ECN113 ECN225 with holding brake with holding brake with holding brake 140 154 213 8 185 241 185 241 i i i i i i i i i i i i i i i i...

Page 16: ...ded in delivery when the machine is supplied with the electrical package 3 4 1 Plug in connections The plugs for motor cable A and measuring system B are mounted in an easily acces sible manner on the casing of the machine Fig 4 Plug in connections A A B B i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i ...

Page 17: ...onnector pin assignment 3 4 2 1 Connection motor to the drive Pin assignment InterContec M25 BEGA 125 MR 13 00 0006 000 4 1 2 3 A B C D U V W PE B B T T 3 A B C D 2 4 1 A A i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i ...

Page 18: ...der to the drive Pin assignment InterContec M25 D_AEGA052MR04000201000 10 7 12 8 4 1 9 2 3 5 6 11 GND 7 12V n c n c COS REFCOS SIN REFSIN Data Data n c n c 1 2 9 10 P 8 7 12 6 11 3 4 5 B B i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i ...

Page 19: ... against impermissible strains mechanical strain temperature humidity aggressive atmospheres during transport and when being stored Climatic zone Packaging Storage location Storage duration All Packed in contai ners With moisture absorbers and humidity indicator sealed in film Protect against insect damage and mould formation through chemical treatment Roofed over Protected against rain Not expose...

Page 20: ...n preparation Open the packaging unit prior to the assembly and remove the machine from the packaging unit The customer s bores must be made based on the hole pattern in Chapter 3 3 6 The attachment screws must be at hand 5 2 2 Operating media Auxiliary media Tools The following are required for installation of the machine One set of spanners One torque wrench One set of screwdrivers Screw securin...

Page 21: ...the machine 4 Tighten the attachment screws all the way 5 Make electrical connections in accordance with the circuit diagrams 5 3 1 Installation of additional components To assemble additional components the existing holes and or thread drills must be used Additional drills or welding on the machine is prohibited Damage to the machine By using the existing drills and or thread drills additional co...

Page 22: ...asurement must be recorded in a log The required safety equipment and emergency stop circuits are available and functioning correctly Prior to commissioning the machine check whether the drive is undamaged and not blocked all connections have been correctly established no other hazard sources are present no foreign materials tools or other objects are lying in the operating area of the machine The...

Page 23: ...ally unsafe machine An operationally unsafe machine can cause injuries and material damage Recommis sioning should only be realised after it has been ascertained that the machine is in a functionally reliable condition and no risk emanate from it during operation A visual inspection of the machine should be conducted prior to re commissioning The following should be checked and ensured in this reg...

Page 24: ...lity of the operator 7 3 Operating personnel workstations The operating personnel workstations are determined by the operator of the plant or pro duct in which the machine is integrated Risk of injury due to incorrect alteration of operating parameters Improper changes of operating parameters can cause unforeseeable system behaviour Operating parameters should only be changed by authorised personn...

Page 25: ...nd attendant circumstances of the malfunction that has occurred Assumed cause You can contact our Customer Service from Monday to Friday between 08 00 and 17 00 at the Service number 49 0 6281 5208 0 or at service weiss gmbh de An answering machine will provide you with information outside of the abovementioned hours Injury of non authorised personnel Malfunctions should only be remedied by instru...

Page 26: ...uring to ensure that all components are de energised Work on electrical equipment may only commence if the voltage is less than 42 VDC Injury of non authorised personnel Maintenance work should only be realised by instructed personnel who have been autho rised to perform these tasks The operating instructions laid down by the operator must be rigidly adhered to Injuries resulting from maintenance ...

Page 27: ...spections 9 3 1 Conducting a six monthly visual inspection Conduct a visual inspection for loose bolt or pin connections damaged to cables and plugs 9 4 Maintenance The machine is maintenance free 9 5 Repair The operator should not perform any maintenance or repair work on the machine Should maintenance or repair work become necessary the customer service of WEISS GmbH is to be contacted ...

Page 28: ...early indicates that it is temporarily decommissioned For recommissioning comply with the instructions in chapter 6 2 10 2 2 Ultimate decommissioning For ultimate decommissioning and shutdown Turn off the machine according to specifications Secure the machine against unintended reactivation Provide the machine with a notice which clearly indicates that the the machine is ulti mately shut down Inju...

Page 29: ...le Wear personal protective clothing and protective equipment 10 3 1 Disposal of components Modules should be disposed of correctly Incorrect disposal of modules can cause environmental damage and will be prose cuted Dispose of modules in compliance with valid local regulations Ensure that auxiliary operational media are disposed of in compliance with environmental protection regula tions Local re...

Page 30: ...g spare parts Serial number of the machine Order number of the spare part obtained from the spare parts list Number of spare parts required Please send your spare parts order to WEISS GmbH Sondermaschinentechnik Siemensstraße 17 D 74722 Buchen Odw Tel 49 0 6281 5208 0 Fax 49 0 6281 5208 99 eMail service weiss gmbh de Internet http www weiss gmbh de All our representative addresses can be obtained ...

Page 31: ...06 95 EC Low voltage directive 5 E EMC legislation 9 Emergency stop circuit 10 Emission sound pressure A weighted 13 G Gases or radiation 5 H High Torque Rotary Unit 5 12 Holding brake 12 13 Hollow shaft 12 M Machine noncomplete 5 Measuring system 12 13 16 Motor 12 Motor cable 16 Motor shaft 12 O Operating instructions 10 Operator installations 12 Operator s obligation 9 P Parameters variable 12 P...

Page 32: ...concept 10 11 Safety instructions 7 9 10 22 Servo amplifier 13 16 Shaft 11 13 22 29 Shaft standing 12 Standards harmonised 5 State of the art 5 Sterile room usage 12 V VDE regulations 9 Visual inspection 23 W WAS handling Windows programme 6 23 WAS indexer Control 23 25 WAS indexer Control ST 6 1 2 ...

Page 33: ...WEISS High Torque Dreheinheit SW140 R10 2010 33 36 Appendix 12 1 Personal notes 12 12 1 Personal notes 1 2 ...

Page 34: ...High Torque Dreheinheit SW140 R10 2010 34 36 WEISS Appendix 12 1 Personal notes 12 1 2 ...

Page 35: ...WEISS High Torque Dreheinheit SW140 R10 2010 35 36 Appendix 12 1 Personal notes 12 1 2 ...

Page 36: ...Weiss GmbH Sondermaschinentechnik Siemensstraße 17 D 74722 Buchen Telefon 49 0 6281 5208 0 Fax 49 0 6281 520899 info weiss gmbh de www weiss gmbh de WEISS ...

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