Weil-McLain PEG 5 Series User'S Information Manual Download Page 8

CGa, CGi, EG, EGH, LGB, PEG, Boilers

8

Part Number 550-142-801/1112

  Check daily . . . . . . . . . . . . . . . . . 

Air openings

1.  Verify that combustion and ventilation air openings 

to the boiler room and/or building are open and 
unobstructed.

Pressure/temperature gauge 

or pressure gauge (steam)

1.  Water boilers — Make sure the pressure reading 

on the boiler pressure/temperature gauge does 
not exceed 24 psig. Higher pressure may indicate a 
problem with the expansion tank or gauge.

2.  Steam boilers — Make sure the pressure reading on 

the boiler pressure gauge does not exceed 15 psig. 
Higher pressure indicates a problem with the gauge 
or limit control.

3.  Contact a qualified service technician if problem 

persists.

Venting system

 

Failure to inspect the vent system as noted above and 

have them repaired by a qualified service technician can 

result in vent system failure, causing severe personal 

injury or death.

Boiler piping

 

Have leaks fixed at once by a qualified service technician. 

Continual fresh makeup water will reduce boiler life. 

Minerals can build up in sections, reducing heat transfer, 

overheating cast iron, and causing section failure.

1.  Visually inspect for leaks around piping, circulators, 

relief valve and other fittings. Immediately call a 

qualified service technician to repair any leaks.

1.  Visually inspect all parts or the flue gas venting 

system for any signs of blockage, leakage or joints 

or deterioration of the piping.

2. 

CGa and EG boilers

:

a.  With boiler firing, hold a candle or match below 

lower edge of draft hood “skirt.” If flame does 

not blow out, but burns undisturbed, the vent 

system is working properly.

 

Do not use 

petroleum-based cleaning or sealing 

compounds

 in boiler system. Severe damage to boiler 

and system components can occur, resulting in possible 

severe personal injury, death or substantial property 

damage.

  Check monthly . . . . . . . . . . . . . . . . 

 

If flame blows out or flickers severely, the vent 

system must be checked for obstructions or 

other causes of improper venting.

b.  Verify the vent damper (CGa and EG boilers) 

opens before burners ignite.

3.  Notify your qualified service technician at once if 

you find any problem.

Boiler relief valve . . . . . . . . . 

1.  Inspect the boiler relief valve (see 

Figure 3

) and the 

relief valve discharge pipe for signs of weeping or 

leakage.

2.  If the relief valve often weeps:

• 

water boilers

 — the expansion tank may not 

be working properly.

• 

steam boilers

 

— limit control may be set too 

high or there may be system problems.

•  Immediately contact your qualified service 

technician to inspect the boiler and system.

Figure 3 

Relief valve

Summary of Contents for PEG 5 Series

Page 1: ...fire department Installation and service must be performed by a qualified installer service technician or the gas supplier If the information in this manual is not followed exactly a fire or explosion...

Page 2: ...sonal injury death or substantial property damage Indicates presence of hazards that can cause severe personal injury death or substantial property damage Indicates presence of hazards that will or ca...

Page 3: ...ler or piping must be repaired at once to prevent makeup water Do not add cold water to hot boiler Thermal shock can cause sections to crack Boiler operation Do not block flow of combustion or ventila...

Page 4: ...fold orifices 5 Control module 6 Inducer CGi only 7 Vent damper CGa only 8 Water temperature sensor 9 Transformer 10 Spill switch CGa only 11 Air pressure switch CGi only 12 Rollout thermal fuse eleme...

Page 5: ...burner 3 Main burner 4 Gas manifold orifices 5 Control module 7 Vent damper 9 Transformer 10 Spill switch 12 Rollout thermal fuse element 13 Low water cutoff steam boilers 14 Limit control s 15 Draft...

Page 6: ...only by a qualified service technician Owner maintenance see following pages for instructions A nnual start up Inspect Reported problems Boiler area Air openings Flue gas vent system Pilot and main b...

Page 7: ...echnician to inspect the boiler and vent system for possible damage from acid corrosion If products cannot be removed immediately call a qualified service technician to install an outside combustion a...

Page 8: ...ators relief valve and other fittings Immediately call a qualified service technician to repair any leaks 1 Visually inspect all parts or the flue gas venting system for any signs of blockage leakage...

Page 9: ...ot flame sensor spark ignited pilot 3 Thermocouple or thermopile or pilot flame sensor glowing cherry red Improper pilot flame 1 Overfired Large flame lifting or blowing past pilot flame sensor 2 Unde...

Page 10: ...turn thermostat to normal setting Test low water cutoff all steam boilers water boilers if installed If the system is equipped with a low water cutoff test the low water cutoff periodically during the...

Page 11: ...to clean the valve seat If the valve continues to weep afterwards contact your qualified service technician to inspect the valve and system 5 If water does not flow from the valve when you lift the le...

Page 12: ...tempt to light the pilot Use caution when attempting to light the propane pilot This should be done by a qualified service technician particularly if pilot outages are common Periodically check the od...

Page 13: ...tat to lowest setting 3 Turn off all electrical power to the appliance 4 Remove from panel 5 This appliance is equipped with an ignition device which automatically lights the pilot Do not try to light...

Page 14: ...at to lowest setting 3 Turn off all electrical power to the appliance 4 Remove front panel 5 This appliance is equipped with an ignition device which automatically lights the pilot Do not try to light...

Page 15: ...wer to the appliance 4 Remove front panel 5 This appliance is equipped with an ignition device which automatically lights the pilot Do not try to light the pilot by hand 6 Depress gas control knob sli...

Page 16: ...CGa CGi EG EGH LGB PEG Boilers 16 Part Number 550 142 801 1112 Operating instructions Spark ignited pilot Gas valve Robertshaw 7200 CGa 25 to CGa 6 EG 30 to EG 50 PEG 30 to PEG 50...

Page 17: ...User s Information Manual 17 Part Number 550 142 801 1112 Operating instructions Spark ignited pilot Gas valve Robertshaw 7000DERHC EGH 85 to EGH 125...

Page 18: ...the thermostat to lowest setting 3 Turn off all electrical power to the appliance 4 Remove jacket front panel 5 This appliance is equipped with an ignition device which automatically lights the burner...

Page 19: ...User s Information Manual 19 Part Number 550 142 801 1112 Operating instructions Spark ignited pilot LGB...

Page 20: ...se stop leak compounds Black water condition Oxygen corrosion due to leaks in boiler and piping Have qualified service technician repair at once Keep pH of water between 7 0 to 8 5 Popping or percolat...

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